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INNOVATIVE TECHNOLOGY                                                                INNOVATIVE TECHNOLOGY
 Experience in the


 The  experience of  working
 implementation of CAD /    with machine-building  enterprises

 CAM / CAPP / PDM ADEM in  shows  that  one  of  the  most
 demanded  automation  tools  today
 the end-to-end design and  is a system that can be called ''shop
 floor CAD''.
 circle
 The
 production process from model  of  such  products  is very  wide
 consumers
 of
 to control program  -  from  large  industries  with all
 kinds  of  technological  and  design-
 technological divisions, workshops and services to small manufacturers with the arsenal is only
 a few machines.
    The use of traditional automation tools, which have become widespread in design and
 engineering  departments,  is not  always  suitable,  or  rather,  it is almost  always  not  suitable
 for  solving production  problems.  Here  we  need  other  opportunities  and  other  software  and
 hardware solutions.
 Fig. 1. The nominal model of the product.     An  example  of  successful  implementation  and
 application of the ADEM system at the Moscow enterprise
 MPO named after Rumyantsev can serve as such proof.
 Below we will tell you step by step about the order of work
 that  took place at  the  enterprise,  where, in addition to
 the  implementation  of  the  system,  the  technology  of
 manufacturing  the  part  was  debugged  and the  post-
 processor was refined for complex equipment.
    A huge role in the process of preparing a model for
 processing  is played  by  the  readiness  of  the
 system, which is used by designers, to generate
 export data. Experience shows that in this area
 CAD systems can be divided into the following
 categories:  Fig. 3. Tool magazine, formed for specifying machining and   Fig. 4. Route of part processing.
    calculating the path.
  1.  The  system  provides the  means  for
 creating a direct data exchange interface.
 This is the best option and allows for direct      Further,  according to  the  nominal  model,
 top-down integration. These  products   taking into account the work piece, a processing
 include: Autodesk Inventor, Catia, ProE,   route  was  formed,  consisting of  a  sequence  of
 SolidWorks.  ADEM  implements  a  direct   technological objects  presented  in the  form
 interface with them;  of  a  tree  (Fig. 4).  Each  of  the  technological
    2. The system has developed export   objects contains  information  about  the  place
 through  3D exchange  standards  such  as   of processing, a link to a specific tool from the
 SAT, IGES, STEP, and 2D  exchange  via DXF.   set and all technological parameters and modes
 With the mutual desire of the parties, always you   necessary for processing the current section.
 can establish competent data exchange without      The part was to be manufactured on a CTX
 Fig. 2. Formation of the   losing geometric  information.  There  are  many   BETA  800  TC, which supports double spindle
 work piece.
 practical examples of this.  machining.  To do this, ADEM  CAM  provides
    As a nominal model, which had to be made   special  tools  such  as  defining  treatment  zones,
 on a turning-milling machine, a part (see Fig. 1) in STEP format and in the internal format of   recapturing, and so on.
 the SolidWorks system, which came from the designers, was presented.     For  this  part,  two  machining  zones  were
    It is known that the technologist in one way or another uses the means of the CAD system.   set, in which work is set in the left and in the right  Fig. 5. Determination of processing zones.
 For example, for constructing technological surfaces, since the technological model differs from   spindle. Subsequently, in each of the transitions
 the nominal design one and sometimes very strongly. Thus, the ADEM CAD module was used to   when  determining  dividing the  processed
 build a blank (see Fig. 2).  surfaces, a zone is set (Fig. 5).
    Since the set of tools was known, using the tools for forming the tool magazine, a set of      Transitions, which were created when the
 cutters and cutters were created that were used to process this part (Fig. 3).  left  spindle was  running,  are  grouped  for  the
    The part was to be manufactured on a CTX BETA 800 TC, which supports double spindle   convenience of calculating the trajectory and subsequent changes (Fig. 6)
 machining. To do this, the ADEM CAM module provides special tools such as defining treatment      Before entering the equipment, it is necessary to simulate the processing and take into
 zones, overriding, etc.  account possible errors in the calculation and creation of the UE. The latest version of ADEM
    introduces an enhanced turning and milling simulator (Fig. 7).

 16  Stanochniy park                                                                           Stanochniy park       17
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