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Ultrasound measurement technology – Measuring pre-load force in the original application

How ultrasound
measurement technology works

Preload force ultrasound measurement is based on the pulse-echo
process and it determines the run-time difference of an ultrasound pulse
induced on a loaded and unloaded screw.

                        Measuring head                       The benefits

                                                                Measurement on original screws
                                                                No additional parting line
                                                                Measurement of several screw positions
                                                                Long term investigations possible
                                                                Field tests are possible

              Run-time

       Pulse            Echo

       How it works                                          Range of applications

       A piezo element and a measuring instrument            Nominal diameter and clamping length
       induce an ultrasound pulse one one end of the
       screw. The pulse courses through the fastener         When supplying the necessary components for set-up and
       and is reflected at the other end in the form of an   qualification, it is possible in principle to carry out an ultra-
       echo. When it courses through the screw a second      sound-based preload force measurement in the following
       time, this echo is recorded on the measuring          fields of application:
       instrument and the run-time of the ultrasound
       pulse is measured. The run-time is specific to each   Areas of application Nominal diameter Clamping length
       screw and increases as the screw is tightened in the
       elastic area due to its expansion and the acousto-    Metric thread                ≥ 3.0 mm  ≥ 1.0 mm
       elastic effect that occurs.                           Direct screw fastening       ≥ 3.0 mm  ≥ 1.0 mm
                                                             of metals
       By comparing run-times under no load
       (reference run-time/reference measurement)
       and after the screw has been tightened, it is
       possible - taking further factors into account –
       to draw conclusions about the preload force.

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