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Construction of the wings began in early 2006. A particularly  “To get the stability right, his calculation showed it should
        dedicated volunteer was Irene Manuel, who began sewing   be only a couple of inches behind the leading edge,”
        the polyurethane-coated nylon that was to cover the wings.  Jermyn said.  As a result of Tryggvason’s
                                                                recommendation, the builders of the replica drooped and
        Her work was interrupted by a diagnosis of cancer, but she
        was so dedicated that she refused to suspend work, instead   extended the leading edge of the elevator by about four
        fitting sewing chores around chemotherapy sessions. “She   inches.
        did an amazing job for us ... and she’s quite recovered   Jermyn said the replica’s builders learned a great deal
        now,” Jermyn said.                                      about the challenges faced by the original builders back in
                                                                1909 and their willingness to learn from their mistakes.
        In June 2008, the aircraft was moved into the hangar of the   “Had they progressed further, they would have come out
        Russell Aviation Group, located between Niagara Falls and   with quite a nice airplane,” he said, adding, he’s been told
        Fort Erie, where the $40,000 Silver Dart “rubbed shoulders”   the AEA had plans to enclose the front of the aircraft.
        with this collection’s high-powered (and very expensive)   Alas, when an improved version was demonstrated to
        Me109, Hurricane and Spitfire. “It was a bit intimidating!”   Canada’s military forces at Camp Petawawa in August
        Jermyn said.                                            1909, the aircraft was severely damaged and the federal
                                                                government dropped plans to acquire it.  By that point,
        For flying, the Silver Dart would use a Lycoming 0-145
        engine, but for display purposes, Jermyn and CAHS member   though, the AEA had already disbanded.
        Don Feduck went to the Canada Aviation Museum in        The replica was virtually complete by late 2008, Jermyn
        Ottawa where they photographed and recorded the         said. The pilot’s seat had been upholstered and a simple
        dimensions of the actual engine that Glenn Curtiss had built   instrument set installed.  Bows were added to protect the
        for the Silver Dart. This engine was aquired by the museum   undersides of the wings. On January 11, 2009, the Silver
        after being rescued from the bottom of Bras d’or Lake,   Dart was wheeled out and started. Jermyn noted that its
                                                                Lycoming engine ran well, though it was about 400 rpm
        where it had been mounted, post-1909, in a boat (which
        later sank). From this, they constructed a replica. “It’s an   short of the expected 2500 rpm — still good enough to fly
        amazing piece of machinery,” he said.  “Although it doesn’t   in cold weather. Because champagne was not permitted
        work, you can rotate the driveshaft and move the        in the hangar, builders celebrated with chocolate mints!
        distributor. It’s a real jewel.”                        In early February, it was dismantled and taken to the
                                                                hangar of the Canadian Warplane Heritage at the
        By late in 2008, the flight propeller had arrived from Florida   Hamilton International Airport, where the 6000-foot
        and had been installed.                                 runway would be available. It was on this runway that
                                                                Tryggvason got it airborne Feb. 6.
                                                                Jermyn noted that the crew was to become more and
                                                                more skilled at assembling and disassembling the aircraft
                                                                as they gained experience. “The funny thing is that it used
                                                                to take us about a week to assemble the airplane; after
                                                                doing it so many times, we can now do it in one day. It
                                                                used to take us two days to disassemble it; we now can

                                                                do it in about three hours!”
        Publicity given to this project brought forward relatives or   The replica originally was fitted with a slightly smaller
        descendants of all of the AEA’s principals save for Curtiss.    nosewheel than was used by the original – wherein a
        An important recruit for the project was former Canadian   complicated engineering tale. Tryggvason’s wind tunnel
        astronaut Bjarni Tryggvason, who had become aware of the   tests determined the replica’s wing “was much better
        Silver Dart project after he took his Pitts Special for   than the original wing. We had very few gaps in the
        maintenance work at Wayne Cole’s fabric shop, and noticed   lacing; very few holes for the air to leak through.  The
        components of the Silver Dart inside it.  Eventually, Jermyn
                                                                problem with this, Tryggvason discerned, was that “what
        made the University of Western Ontario professor an     would happen was that the wing would start flying before
        intriguing offer: do you want to fly it? “He said yes.”  As a
                                                                the elevator was capable of lifting the front end, so he’d
        professor of flight dynamics, Tryggvason brought his own   be going along on the nosewheel – he called this
        special skills to the project. He had access to the university’s   ‘wheelbarrowing’”.  This might have been a bit hard to
        wind tunnel and determined the original Silver Dart had a   handle, so a smaller nosewheel was installed to drop the
        basic flaw that made it unstable in windy conditions —   angle of attack, “and that delayed the rear wing’s flight.”
        graphically illustrated by the crash of the 1959 replica of the

        aircraft.  The replica’s center of gravity was found to be
                                                                In the late autumn of 2009, work will begin on converting
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