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Automatic Container Cleaner For Low, Medium and High-Speed Bottling Lines


       Standard Patented Features Of
       Model AC-35 and Model AC-65:
       • Fast changeovers - from one size to another.
       • Cleans vials to 12” tall containers.
       • Handles all materials including: GLASS, plastic,
        metal, corrugated, etc.
       • Two models available to fulfill your requirements
        based on space, speed and container sizes.
       • Bottle inverter with CLEAN•N•VAC® Air Rinse
        Bottle Cleaner.
       • Can handle most container shapes including:
        round, square, rectangular, oval, tapered,
        etc. with few to no change parts.
       • Low profile design for increased safety, makes
        servicing and changeovers easy—
        no need for ladders or step stools.
       • No drop chutes, cages, pockets, cams, belt
        splicing/cutting, cleats, funnels, clamps,
        vacuum conveyors or expensive tooling needed
        for changeovers.
       • Handles (Cleans) vials up to 1 gallon containers.
       • Rugged construction with non-marring
        contact surfaces for no-scuff operation.
       • Patented design has few moving parts minimizing
        maintenance and maximizing machine efficiency.
       • Quiet and smooth operation, adjustable electronic
        speed controls to accommodate all line speeds
        (attainable speeds depend on bottle size and shape).              Model AC-65                         Model AC-35
       • Hand wheels and calibrated settings allow for fast,
        easy and repeatable changeovers.           24"    96 -3/4" [245.7cm]  14" [35.6cm]  Model AC-65  Notes:
       • Fully automatic, easy to set up and operate —  [61cm]          TAKE-AWAY CONVEYOR       1) All dimensions shown are in
                                                                          (OPTIONAL)
        no skilled personnel required.                                                           inches. To convert to centimeters
                                                                                                 multiply inches by 2.54  2) Indicates
       • Enclosed with stainless steel and polycarbonate   INTAKE CONVEYOR  BOTTLE TRAVEL
                                                   (STANDARD)                                    height based on a 34” high
        safety guards with interlocking safety switches.  CONTROL BOX  PLAN VIEW                 conveyor .3)  Other conveyor
       • Use your existing conveyor or can be provided                                           heights available. 4) Some items
                                                   TOTALLY ENCLOSED                18" [45.7cm]
        with a KAPS-ALL®, (Conveys-All®) conveyor to   GUARDING                                  shown may be optional. 5) Due to
                                                                                                 KAPS-ALL’s commitment to main-
        suit your requirements.
                                                                               54" [137.2cm]     tain quality leadership in the pack-
       • Both left to right (standard) and right to left  START  EMER E C N G Y  30 40 20 0 10  50  60 70 100 90 80  30 40 0 10 20 50  60 70 90 80 100  58" [147.3cm]
                                                         PACKAGING THE PROVEN STANDARD...SINCE 1941 KAPS-ALL CAPPER FEED SYSTEMS RIVERHEAD, NY 11901  U.S.A. R S T O SYSTEMS R ORIENTAINER FILLS-ALL R  P R INC. R R  OFF    ON OFF    ON VACUUM MOTOR  OFF    ON OFF    ON STATIC ELIMINATOR  aging industry, dimensions, specifi-
                                                           10 30 20 40 50  60 70 80 90  ON I ON
                                                         MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS CLEAN-N-VAC  R  BOTTLE COUNTER  0 US AND FOREIGN PATENTS, OTHERS PENDING CARRIER BELTS  100  LOCK-OUT Main Power  OFF OFF O
        conveyor discharge models available.                              34" [86.4cm]           cations and options subject to
                                                                          38" [96.5cm]  POWER
       • Comes complete with stainless steel elevating                              LOCKOUT      change without notice. 6) Electrics:
                                                                                                 110V, 1 PH, 60/50 Hz (standard)
        screws with floor pads.
                                                            FRONT VIEW                DISCHARGE END VIEW  other voltages available on request.
       • The CLEAN•N•VAC® Container Cleaner has been designed                                    Air consumption: approximately 2-4
        with the knowledge of over 65 years of packaging and                          Model AC-35  CFM.
        bottling design experience. (Since 1941)    24 1/8 "[61.3cm]
                                                           66 3/4 "[169.5cm]  11 7/8 "[30.2cm]
       • Prompt delivery for all models.                                     EXISTING OR OPTIONAL  How the CLEAN•N•VAC
                                                                             TAKE AWAY CONVEYOR
       • Since the CLEAN•N•VAC® places the containers
                                                                   L C                             Automatic Container
        directly onto your conveyor, the need for additional
                                                                 START  ME GE R S T O NCY P E  40 10 0 20 30 CONVEYOR INTAKE 60 50 100 90 80 70  40 30 10 SEPARATOR 0 20  50 BOTTLE  60 90 100 70 80  Cleaners Operate
                                                     AIR FOR IONIZER  CLEAN-N-VAC MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS PACKAGING THE PROVEN STANDARD...SINCE 1941 KAPS-ALL CAPPER FEED SYSTEMS RIVERHEAD, NY 11901  U.S.A. SYSTEMS R R  R R ORIENTAINER FILLS-ALL R INC. R  R  OFF    ON MOTOR VACUUM BOTTLE COUNTER  OFF    ON 20 30 ELIMINATOR 40 10 0 US AND FOREIGN PATENTS, OTHERS PENDING 50 STATIC BELTS CARRIER  70 80 60 90 100  LOCK-OUT Main Power  BOTTLE TRAVEL
        (or special vacuum) conveyors is eliminated.  (UNDER)
                                                                      POWER LOCKOUT              Containers enter the machine
       • The standard electronic bottle counter (totalizes  PLAN VIEW  CONTROL ENCLOSURE         standing up on the standard
        the number of bottles cleaned).                                          15 1/2 "[39.4cm]  infeed conveyor. Carrier belts move
                                                          TOTALLY ENCLOSED
       • The longest guarantee in the industry - 2 full     GUARDING                             the containers through the
                                                 INTAKE CONVEYOR
         years, at no extra cost.                 STANDARD                                       machine  where  they  are
                                                                               49" [124.5cm]
       • Can be easily integrated into a turnkey system          THE PROVEN STANDARD...SINCE 1941 PACKAGING FEED SYSTEMS KAPS-ALL CAPPER RIVERHEAD, NY 11901  U.S.A. S T R R SYSTEMS R FILLS-ALL ORIENTAINER P O R R R INC.  20 0 10 CONVEYOR INTAKE OFF    ON VACUUM MOTOR 80 100 90  20 10 0 SEPARATOR BOTTLE OFF    ON ELIMINATOR STATIC 80 100 90  OFF  ON  inverted and passed over the
                                                                  50
                                                                  40
                                                                  30
                                                                 G
                                                                 ER EN
                                                                 CY
                                                                 EM
                                                                 START
                                                                   70
                                                                   30
                                                                   60
                                                                   50
                                                                   40
                                                                  70
                                                                  60
                                                                 CLEAN-N-VAC  R  BOTTLE COUNTER  30 20 40 BELTS 0 10 CARRIER 80 70 60 50 90 100  LOCK-OUT LOCK-OUT Main Power Main Power  53" [134.6cm]  0
                                                                 MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS  US AND FOREIGN PATENTS, OTHERS PENDING  34" [86.4cm]
        with ORIENTAINER® Bottle Unscrambler, FILLS-ALL®                38"[96.5cm]              CLEAN • N • VAC® pressurized air
        Liquid Fillers and KAPS-ALL® Bottle Cappers.                                             rinse cleaner. This exclusive unit
       • Designed for all industries including:                                                  inverts, ionizes, vacuum/cleans
                                                            FRONT VIEW               DISCHARGE END VIEW
        Pharmaceutical, Personal Care Products,                                                  and re-orients the containers back
        Foods, Biotech and Chemicals.                                                            to the upright position. Once
                                                          The Proven Standard ® . . . Since 1941.
                                                                                                 upright, the containers exit onto a
                                                                                                 take-away conveyor for the next
                   Max. Container  Max. Dia.                                                     downstream operation. This is
           Model       Height      Container
                                                                                                 usually accomplished with little or
           AC-35         7”           4”                                                         no change parts for all material
           AC-65        12”          6.5”                                                        containers.
                                                        200 Mill Road, Riverhead, NY 11901-3125 USA
                                                         TEL (631) 727-0300 • FAX (631) 369-5939  www.kapsall.com
                                    Developers and Manufacturers of Complete Bottling and Packaging Systems
                                                                                             ®
               ®
                                            ®
         • KAPS-ALL Bottle Cappers and Cap Tighteners • FILLS-ALL Rotary and Straight Line Automatic/Semi-Automatic Liquid Fillers • FEED SYSTEMS Rotary and Escalator Parts Feeders •
                                                                                        ®
                 ®
                                                                     ®
                                     ®
        • CLEAN-N-VAC Bottle Cleaners • ORIENTAINER Bottle Orienters and Unscramblers • CONVEYS-ALL Conveying Systems • EASY-KAP Hand Cappers • Ball Placers • Bulk Loaders •
                                                                                        ®
    • Accumulators • Bottle Carriers  • Desiccant Inserters • Electronic Torque Metering and Monitoring • Heat Induction WATERLESS CAP SEALER • Inspection Systems • Custom Packaging Machinery •
     © Copyright 2004 Kaps-All Packaging Systems, Inc.  US and Foreign Patents, Others Pending              Bulletin 1104
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