Page 1980 - Flipbook_SolidDesignSoutheast2020

Y-1144 Vibro2011SPR_T-1129 Vibroscreen Brochure 3/7/11 4:55 PM Page 10

(460 to
nished to
DA, 3-A,
e rounded
ck-release
losures

shell”
and with Removing Solidified Latex Classifying Pelletized HDPE Screening Liquid Biological Sifting Dental Lab Scraps
ows: From Rinsewater After a successful 10-year experience Fertilizer A precious metals company was hand
The rinsewater from daily cleaning of scalping and de-dusting high density A manufacturer of liquid biological fertilizer sifting paper towel shreds, paper clips,
tank trucks hauling liquid latex contained polyethylene 24/7 with two 72 in. (1829 boosted throughput of a circular vibratory plaster and plastics from dental laboratory
8% solidified latex, incurring high mm) diameter VIBROSCREEN Pellet separator 250 to 300% by retrofitting it waste containing particles of silver, gold,
sewage disposal costs and concerning Classifiers, this major resin producer with a 360° discharge KASCADE™ deck, platinum and palladium. A 24 in. (610 mm)
environmentalists. By installing a 48 in. installed four more—this time to replace eliminating a restrictive buildup of rope-like diameter VIBROSCREEN classifier now
(1220 mm) VIBROSCREEN® single-deck, four competitive screeners that were sludge at the screen’s periphery. The 60 in. separates unusable pieces >10 mesh from
circular vibratory screener with a 105 breaking down at a second and third (1524 mm) diameter separator now screens 2 size fractions to be smelted: 10 to 40
mesh screen, the hauler reduced solids extrusion train. Each of the six Kason 9000 gal/day (34,000 l/day) versus 3000 to mesh particles, and <40 mesh dust. Time
content by 50% at the rate of 158 gal/min classifiers can scalp and de-dust 27.5 tons/h 4500 gal (11,350 to 17,000 l) previously, to classify 50 to 100 lb (22.7 to 45.4 kg)
(598 l/min) saving $2000 to $3000 per of pellets 0.125 in. (3.18 mm) in length and while saving 9 hours of labor per week batches dropped from 120 to 30 minutes,
month in sewage costs, and winning diameter. 100 in. (2540 mm) models can formerly needed to remove, cleanse, and helping the foundry double business and
state and local ecological awards. handle 70 tons/h. replace the screen deck. pay for the equipment in 9 months.

en frames
the
of the Screening a Granular Chemical Screening a Million Tons of Clay Screening Soy Concentrate Classifying Recycled Glass
between The manufacturer of a proprietary chemi- A Kason in-line PNEUMATI-SIFTER™ Soybeans are de-hulled, washed and Particles
terial cal product pre-screens granular carrier VIBROSCREEN circular vibratory separator crushed after which juice is extracted, An innovative recycling plant turns glass
using a 48 in. (1220 mm) diameter, two- (see page 7) has screened over one million screened, filtered, pasteurized and chilled. containers into profitable products by shat-
sibility of
deck VIBROSCREEN separator, then com- tons of clay over 25 years without an A 48 in. (1220 mm) diameter circular tering the glass, grinding it into particles
efficiency, bines it with an active ingredient and a equipment failure at this 190-year manu- vibratory screener removes particles that have no sharp edges, and then separat-
as well as filler. Following a conversion process, the facturer of stoneware products. The larger than 0.00465 in. (118 microns) ing the particles into five size fractions at the
product is dried using a 48 in. (1220 mm) system moves raw materials from any of from soy juice at the rate of 1267 gal/h rate of 3 tons/h using a VIBROSCREEN classifi-
diameter circular fluid bed dryer, after ten 50 ft (15 m) high silos containing clay, (4800 l/h) using a tough, market-grade er (see page 6). The top screen scalps pieces
which an integral 48 in. (1220 mm) silica, alumina, lime and other ingredients stainless steel wire mesh that can be of glass ≥0.51 in. (13 mm), along with resid-
and diameter, two-deck VIBROSCREEN through a pneumatic conveying system highly tensioned to increase shear. The ual rubbish, and the other screens sequen-
ng separator (see page 6) removes (oversize) to a central weigh hopper that meters screener is cleaned hourly using integral tially separate out glass particles ≥0.39 in.
eel that, agglomerates and (undersize) fines at the 600 lbs/min (272 kg/min) of material into clean-in-place nozzles, and disassembled (10 mm), ≥0.24 in. (6 mm) and ≥0.12 in.
rate of 2000 lb/h (907 kg/h). the 60 in. (1525 mm) diameter sifter. for thorough wash down every 24 hours. (3 mm). Dust is collected at the bottom.

mploy
solutions,
or
out
e the unit.
steel
eel pipes
deck
surfaces.
wo-
pply Classifying Abrasive Granules Sifting Granular Flour Scalping and De-dusting Sifting Ground Coffee
fittings, A manufacturer of ferrotitanium, an A dried pasta producer improved capacity Compounds A leading coffee producer installed 28
from abrasive additive for steel, overcame the and consistency by installing a VIBROSCREEN The world’s largest independent compounder VIBROSCREEN separators to remove chaff
capacity limitation and wear problems of 48 in. (1220 mm) diameter screener in-line of cellulosics gained 84 sq ft (7.8 sq m) of and oversize particles from ground coffee
an existing mild steel, 48 in. dia (1220 mm with a pneumatic conveying system (see floor space by replacing six 2 ft x 7 ft (610 x prior to packaging. Each 40 in. (1016 mm)
dia) unit, with a stainless steel, 60 in. dia page 7). Durum granular flour containing 2134 mm) rectangular screeners, with two- diameter screener is equipped with an
(1520 mm dia) two-deck VIBROSCREEN 1 to 4% of regrind is metered by a rotary deck 24 in. (610 mm) diameter VIBROSCREEN 8 mesh upper screen and a 10 mesh lower
classifier (see page 6) that removes oversize airlock valve into the screener at the rate of separators (see page 6). The upper deck screen, and has a capacity of 3500 lbs/h
particles at the discharge spout of the 2000 lb/h (907 kg/h) where it is sifted to screens oversize pellets, the lower deck cap- (1588 kg/h), allowing the plant to screen
upper screen, on-size particles at the spout 0.0059 to 0.0234 in. (150 to 595 microns). tures on-size pellets (typically 0.125 in. and package coffee at a rate of 98,000 lb/h
of the lower screen, and undersize particles On-size material is discharged through [3 mm] in diameter) and dust falls onto a (44,452 kg/h). The screeners meet sanitary
from the base of the chamber at the rate of a second rotary airlock valve into a sloping lower pan that discharges through requirements, and are equipped with
1200 to 1500 lb/h (544 to 680 kg/h). pneumatic line that feeds storage tanks. a spout at rates to 2000 lb/h (907 kg/h). quick-disconnect clamp ring assemblies.
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