Page 2305 - Flipbook_SolidDesignSoutheast2020
P. 2305

DENSE PHASE PROCESS





     1. FILL                                                   2. PRESSURIZATION


     • Vessel at atmospheric pressure                          • Air is rapidly introduced into the ves-
     • Inlet valve opens to allow product to                   sel through the fast-fill manifold
     fill vessel                                               • Transmitter starts to pressurize and
     • Displaced air is vented down the                        product is fluidized above the porous
     convey-line                                               media
     • Inlet valve is closed when desired                      • Product and air mix enters the dip
     weight or level of product is reached                     tube and begins down the convey line
                                                               • The transmitter’s pressure raises to
     BYPASS VALVE OPERATION                                    the desired optimum operating pressure
     The bypass valve is used to allow                         • The speed and efficiency of pressur-
     displaced air to vent from the top of the                 ization eliminates the need for a costly,
     transmitter, through the bypass line, and
     down the convey line. This eliminates                     high maintenance discharge valve
     the need for
     an additional piping connection for a                     BYPASS VALVE OPERATION
     vent line and valve. By using the convey                  The bypass valve remains closed to allow
     line for venting, dusty air will be dis-                  the transmitter to quickly come up to
     charged to an existing dust collector.                    optimum operating pressure.









     3. CONVEY                                                 4. DEPRESSURIZATION


     • Air introduction is switched to stan-                   • As transmitter empties, the pressure
     dard flow manifold                                        starts to decay
                                                               • Transmitter pressure decays to near
     • Product and air mix are discharged
                                                               clean line condition and air flow is
     from the transmitter at the optimum                       turned off
     operating pressure                                        • Fast-fill air flow can be used to purge
                                                               the convey line if necessary
                                                               • Vessel reaches atmospheric condition
     BYPASS VALVE OPERATION                                    and is ready to start the next fill cycle
     The bypass valve accurately controls
     the product-to-air ratio as product is                    BYPASS VALVE OPERATION
     discharged from the transmitter. When                     The bypass valve remains closed as
     the convey pressure is reached, the                       pressure decays below the normal
     bypass valve bleeds clean air from the                    operating pressure. Remaining air in
     top of the vessel into the convey line.                   the vessel is vented down the convey
     This brings the product-to-air ratio to the               line eliminating the need for a vent line,
     proper proportion for the selected con-                   vent valve and discharge valve. Valve
     vey pressure. This requires only a simple                 controls are reset to allow for the next
     regulator setting on the bypass valve                     fill cycle.
     for field adjustment. The valve setting
     is initially determined based on product
     conveying characteristics and system
     configuration (i.e., line size, number of
     elbows, distance, etc.).
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