Page 2772 - Flipbook_SolidDesignSoutheast2020
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HAMMERHEAD HAMMER MILLS
                                                  ™

            Reduce a broad range of materials into particle sizes from coarse to fine
            —efficiently, at high rates

            Munson’s HammerHead™ Hammer   The shaft assembly, which consists
            Mills reduce an exceptionally wide   of a primary shaft, multiple discs                  Mill case and hinged
            range of friable, non-friable and   and six hammer mounting bars,                        access door—both
            fibrous materials into particle sizes   are driven at 1,800 to 3,600 RPM                 constructed of welded
            from coarsepieces down to 200   by a high horsepower motor.                              heavy-gauge carbon
            mesh, determined by friability of                                                        steel and machined
            the material.              The proprietary hardened hammers                              flanges—are secured
                                       can be reversed end-to-end and                                by an equally robust
            The high-shear/low-resistance   side-to-side, allowing all four                          latch assembly.
            cutting action of the hammer tips   cutting edges to be utilized before
            rotating at speeds up to 270 MPH,   being replaced. A removable pin,
            together with the rotational inertia   recessed within a hardened steel
            of the heavy-weight rotor assembly,   guard, allows rapid removal
            reduces higher volumes of   of the secondary shafts, hammers
            materials and yields greater output   and spacers for servicing.
            per horsepower/kilowatt than with                    The unit is configured with a large   sealed flange-block bearings
            many other types of mills.  In addition, all corners of the   safety-interlocked door, providing   mounted on a heavy-gauge
                                       hammers are stepped as standard,   rapid, unobstructed access to the   fabricated and machined housing,
            Centrifugal force causes pivoting   offering three-times the cutting   mill case interior.  providing vibration-free operation.
            hammers to stand at 90° to the   edges of square-cut hammer tips
            rotating shaft, striking material in   for greater efficiency.  The upper cylindrical breaker plates   Carbon steel or stainless steel
            mid-air and smashing it at high speed                and lower bed screens slide within   construction in a range of finishes
            against hardened breaker plate ridges   For general grinding, standard   precision-machined channels, and   is offered to satisfy virtually any
            until particles are sufficiently reduced   equipment consists of alternating   are held captive by the unit’s door   industrial requirement.
            to pass through a bed screen.  heavy and light hammers.    when closed, providing secure,
                                       However, the type, number and   dust-tight operation as well as   IMPORTANT NOTE: Since all
            Particle sizes are determined by the   arrangement of hammers can   rapid removal of internals.  hammer mills are limited in terms
            friability of the material and the size   be varied readily to optimize         of particle size control and
            of bedscreen perforations which range   performance according to    As standard, cylindrical breaker   prevention of fines, Munson
            from 1/32 to 3 inch (0.8 to 76 mm).  material characteristics.   plates encircle the upper half of the   Centrifugal Impact Mills (Pin
                                                                 mill chamber, while bed screens   Mills) and Munson SCC™ Screen
                                                                 encircle the lower half. However,   Classifying Cutters may alternately
                                                                 when greater throughput of easily-  be considered.
                                                                 reduced materials is desired, a 90º
                                                                 section of breaker plate located
                                                                 below the hinged top section of the
                                                                 mill case can be substituted with
                                                                 a 90º cylindrical section of bed
                                                                 screen, increasing total screen area
                                                                 to 270º.
                                                                 Material is fed through the infeed
                                                                 hopper at the top of the mill,
                                                                 while on-size particles exit through
                                                                 a lower flanged outlet, and are
                                                                 typically removed by dilute-phase
                                                                 vacuum collection, or are gravity
                                                                 fed into a downstream process.
                                                                                             The shaft assembly consists of
                                                                 The heavy-gauge housing provides   a primary shaft of alloy steel,
                                                                 the stiffness required to maintain   multiple shaft discs and six quick-
                                                                 precise alignment, and withstand   disconnect hammer mounting bars
                                                                 the extreme impact and high   with “stepped-tip” hammers shown
                                                                 loads of the most demanding   standing at 90° to the rotating shaft
            Underside of safety-interlocked front access door shows radiused breaker plate   applications.   from centrifugal force. (Shown in
                                                                                             open position for demonstration
            sections inserted into machined channels. All breaker plates and bed screens     purpose only. Never bypass safety
            are inserted in the same manner, and are held captive by the door when closed.   The rotor assembly, which is   devices to operate in open position.)
            Hammers shown standing at 90 degrees to rotating shaft for demonstration   powered by a fully guarded,
            purposes. (Safety interlocks prevent operation when door is open during actual use.)  directly-coupled drive, rides on
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