Page 2788 - Flipbook_SolidDesignSoutheast2020
P. 2788

Uniform Liquid Additions, Coatings,   Full Interior Access   Dust-Tight Operation
                              Flavorings, Impregnations      Unlike competitive designs, the MUNSON   The MUNSON Rotary Mixer is
                              MUNSON  offers all Rotary Batch Mixers   Rotary Batch Mixer has no recesses,   particularly suitable for enclosed,
                                     ®
                              with single or multiple internal spray   hidden chutes, scoops or buckets that    automated systems where dust-
                              lines for liquid coatings, flavorings and   make cleaning, inspection and mainte-  tight connections link it to other
                              impregnations. Unlike mixers that spray   nance difficult or impossible. Instead,   equipment. Equipped with a single
                              liquid additions onto a thin waterfall of   it is equipped with large doors allowing   radial seal that prevents dust leakage
                              material (as well as through the material   unrestricted access to every surface of   from the drum, it allows materials
                              and onto inaccessible internal surfaces),   the unobstructed mixing vessel interior.  ranging from pharmaceuticals
                              MUNSON Rotary Batch Mixers spray                             to toxic substances to be mixed
                              liquid additions onto a wide expanse of                      safely, with no contamination of the
                              moving material, rapidly achieving batch                     material or of the plant environment.
                              uniformity to one-tenth of one percent                       No Reversing or Tilting for
                              at ratios down to 1 part per million of                      Loading, Discharging
                              liquid to solids.
                                                                                           Internal flights within the rotating
            The internal spray line                                                        vessel move the material toward
            (left) is removable and                                                        and through the discharge gate
            accessible from outside                                                        (when open), eliminating the need
            of the machine. The                                                            to tilt the machine for emptying,
            internal vent (right)                            Large doors provide unrestricted access to   while minimizing floor space.
            allows displaced air and                         the wide-open vessel interior for cleaning   Stationary inlets and outlets also
            dust to exit the mixing                          and inspection.               allow hard piping into upstream and
            drum during filling.                                                           downstream equipment, and permit
                                                                                           the drum to rotate continuously
                                                             Low Energy Costs              during loading and discharge,
                                                             Due to the high efficiency of gently   cutting cycle times.
                              Wide Range of Flexible Capacities   tumbling the entire batch, MUNSON
                              Useable capacities range from 5 to    Rotary Batch Mixers are extraordinarily
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                              600 cu ft (142 liters to 17 m ), with   energy efficient per amount of
                              equal mixing efficiency from 100% of   material mixed, reducing energy costs
                              rated capacity to as low as 5% (33%    significantly. Compare the power
                              for liquid additions), providing   requirement of a MUNSON Rotary
                              unsurpassed flexibility.       Batch Mixer to that of any other mixer
                                                             based on batch weight, batch volume
                              No Segregation on Discharge    and/or weight/volume of output per
                              The constant motion of a Rotary Batch   minute (specifications page 8). See
                              Mixer during loading, blending and   MunsonMachinery.com for energy
                              discharging cuts cycle times significantly,   saving calculations.
                              and prevents the segregation of   No Internal Shaft or Shaft Seals
                              ingredients during discharge.
                                                             The vessel of a MUNSON Rotary Batch
                                                             Mixer is supported by two oversized
                                                             trunnion rings that ride on heavy-duty
                                                             alloy roller assemblies, providing superior
                                                             load capacity and exceptional life. This   Long Life with Minimal
                                                             arrangement also eliminates the need for   Maintenance
                                                             an internal shaft with seals contacting
                                                             material. To contain dust, the machine   With periodic monitoring and
                                                             has only one seal at the inlet which is   minimal maintenance, even minor
                                                             mounted externally, and is fast, easy and   downtime can be eliminated. Seals
                                                             inexpensive to replace.       can be replaced in minutes—
                              Rotary Batch Mixer shown discharging                         10- to 20-times faster and more
                              one of 200 blends of tea with no cross                       economically than with other rotary
                              contamination.                                               designs.


                                 FEATURES OVERVIEW
                                 n  Uniform mixing in 1 to 3 minutes  n  Totally dust tight   n  Rotating vessel supported by two
                                 n  Ultra-fast cleaning and sanitizing  n  Loads, mixes, unloads at the same floor   oversized trunnion rings for superior
                                 n  Capacities from 5 to 600 cu ft   level—no need for multi-level structures   load capacity and exceptional life
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                                   (142 liters to 17 m )     n  deal for uniform liquid additions,   n  Completely self-emptying except for
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                                 n  Gentle tumbling action plus short   coatings, flavorings and impregnations   possible dust on interior drum surface
                                   cycles eliminate or minimize   n  Low horsepower, high mechanical   n  Completely welded frame and drum
                                   degradation                efficiency                     assemblies
                                 n  No stratification, segregation or   n  Exhaust vent for air and dust displaced   n  No need to stop or reverse mixer for
                                   densification              during loading                 loading or discharging
                                 n  equal mixing efficiency from   n  Quick opening access door in the mixer   n  Constant motion ensures uniform
                                   100% of rated capacity to as low   drum section           distribution of batch ingredients during
                                                              I
                                   as 5% (33% for liquid additions),   n  nternal lifter and baffle design variations   loading and mixing as well as discharging
                                   providing unsurpassed flexibility  to meet the mixing requirements of   n  Manual or solenoid-operated discharge
                                 n  Handles dry powder and granular   unusually difficult and/or fibrous material  valve
                                   products
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