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AF-2042







        Vibratory Feeder preserves


        fragile baked-good product


                                                          Organic food manufacturer and natural food co-packer acquired
                                                        a contract for the packaging of a line of flavored biscotti. Due to
                                                        the fragile nature of these baked goods, an All-Fill Model VF
                                                        Vibratory Feeder was quoted. The model VF line features con-
                                                        trolled vibration of pans used to incrementally move product to a
                                                        container – ideal for delicate and easily broken products such as
                                                        these cookies. The addition of a loadcell-equipped Weigh Bucket
                                                        design allowed precise weights to be controlled as the product is
                                                        dispensed.

                                                          Due to production rate requirements, a dual lane/dual stage
                                                        feeder was designed. Product is fed from a specially designed hop-
                                                        per to a pair of vibrating trays. A matching pair of trays down-
                                                        stream deposits product into the Weigh Bucket where a loadcell
                                                        compares product weight to a user-defined Target weight value.
                                                        When the content of the bucket attains the desired Target, an air
                                                        cylinder operates to empty product into the container. To avoid
                                                        possible contamination, a separately supplied Metal Detector com-
                                                        ponent was added to the product discharge and interfaces with
                                                        the feeder controls to halt machine operation if metal is detected
                                                        in the product.

                                                          Fill to weight application is implemented through the Touch
                                                        Screen Human/Machine Interface (HMI) panel and internal con-
                                                        troller. Multiple product recipes stored in memory allow important
                                                        control settings and selections for each container,… product,… or
                                                        application. A comprehensive set of Test screens allow individual
                                                        operation of each component for testing, adjustment and/or trou-
                                                        bleshooting. An array of on-screen indicators provide quick prob-
                                                        lem identification and machine status.

                                                              APPLICATION SUMMARY

                                                              Product                Biscotti (4 varieties)

                                                              Container              Foil Pouch

                                                              Fill Weights           5.5 and 16 oz.
                                                              Production Rate        15 pouches per minute

                                                              Accuracy               ±7 grams



        All-Fill: For All Your Filling Needs.

        418 Creamery Way • Exton, PA 19341 USA
        1-866-ALL-FILL • Fax: (610) 524-7346 • www.all-fill.com
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