Page 22 - ABFI March 19 issue
P. 22

techNology



        Investing in Quality Ensures

        Greater Value for Müller’s Mühle



        Leading German rice, lentil and pea processor proves that when it comes to
        investing in sorting technology – you get what you pay for.



                 hen buying sorting
                 technology,
        Wfocusing on its
        value to improve profitability
        in the longer term is a wise
        business strategy – as the
        success of Müller’s Mühle
        shows.
           Müller’s Mühle is part
        of GoodMills Deutschland
        GmbH. It is one of Europe’s
        largest rice refiners and
        Northern Europe’s largest
        processor of peas, beans and
        lentils. At its headquarters,
        at the inland port of
        Gelsenkirchen-Schalke in
        western Germany, it employs
        140 people, has a production   Breuer explains, “When we   present a food-safety issue, it’s   balls and clumps of bran;
        capacity of 120,000 tonnes and   rebuilt our rice mill in 2010,   associated with lower quality.   thanks to the option they were
        each year turns over some €60   we successfully trialed and   However, the SORTEX A not   given by Bühler to retrofit an
        million.                    invested in SORTEX optical   only delivered a far superior   InGaAs upgrade kit on their
           Peas from Europe, beans   sorters, because they gave us   sort quality, but complaints   SORTEX Z+.  Bühler offer
        from Asia and North America   the highest product quality   about FM (Foreign Materials)   their customers a full range
        and lentils from North      and yield.”                 also fell, because the SORTEX   of service packages, such as
        America arrive at Müller's     “And we achieved the     technology is more accurate   upgrade kits, so that they
        Mühle world-class facility.   same capacity by using    when it comes to identifying   can benefit from the latest
        When sorted, they are sold   two SORTEX sorters as we   difficult to detect FM.     technologies at a fraction of
        under Müller’s Mühle’s own   did when using five of our    “Customer satisfaction is   the cost of an equivalent new
        brand (it is a leader in rice,   previous sorters. Plus we   vital to us and we’re always   machine.”
        pre-boiled rice and pulses)   got a better reject ratio and   looking for ways to further   The main challenge when
        and various others, with    we could call upon German-  improve our already high-   sorting peas is to remove
        customers ranging from      speaking technicians nearby   level product quality and   shelled from unshelled peas,
        wholesalers and cash and    for servicing.”             safety.”                    as well as foreign seeds
        carry businesses through       Müller’s Mühle also has                              such as wheat. Defective
        big supermarket chains to   Bühler optical sorters on its   Rising to the Challenge   products must also be taken
        professional caterers and   pea and lentil processing      The SORTEX Z+ improves   out, including peas that
        kitchens.                   lines, providing a vital    quality and safety on       are discoloured, rotten,
                                    final quality check before   Müller’s Mühle’s rice line, by   misshaped, broken or split.
        Highest Product Quality and   packing. “Since installing the   removing FM such as glass,   Making sure that any
        Yield                       SORTEX A, there have been   sticks and stones, as well as   trace of wheat is removed
           Founded in 1893, Müller’s   a substantial increase in yield   defective product. Bühler   from lentils and peas is also
        Mühle has used Bühler       and a decrease in complaints,”   Sales Engineer, Johann Högler   essential, with many buyers
        equipment since 1913.       says Breuer.                explains, “The type of defects   expecting and needing them
        More recently, three of its    “Previously, most        removed is rotten grains, rice   both to be gluten-free. The
        processing lines have been   complaints were about      with black tips, greyish rice   SORTEX A’s technological
        using SORTEX technology.    discoloured product, and    kernels, etc. Müller’s Mühle   capabilities are tested to
        As Plant Manager, Tobias    while discolouration doesn’t   can now also tackle mud   the maximum, because

        22     March 2019  AgriBusiness & Food  i ndustr y
   17   18   19   20   21   22   23   24   25   26   27