Page 28 - CFCM Sept-Oct-2020_Neat
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ZINC PLATING





         chromate or passivate which runs the  trivalent chromium coatings is  to the zinc plating. Corrosion resistance
         range of color from blue bright or  “Chromite”, the term chromate has  is good with the new generations of
         clear, to iridescent, yellow, bronze,  been around so long people use it    chromates, typically reaching 48 to 120
         olive drab, and black. Most chromates  interchangeably and simply refer to  hours neutral salt spray to white corro-
         today are trivalent (+3) due to the tox-  the coating as “Trivalent Chromate”.    sion. Yellow trivalent chromates
         icity of hexavalent chromium (+6).   The chromate is a conversion coat-  perform equally well, however, unlike
         Though the correct technical term for  ing on top of the zinc that is sacrificial  their hexavalent predecessors, trivalent
                                                                              yellows are made yellow with a dye.
                                                                              These dyed systems usually result in
              Regulations have changed                                        very poor adhesion for subsequent
                                                                              processes such as paints, powder coats,
              in Surface Tension Measurements                                 adhesives, and other coatings.
                                                                                 Thick film or high-performance
                                                                              chromates can exceed 240 hours to
                                                                              white corrosion. Hexavalent chromates
                                                                              are still available but capacity is limited
             Fast and Precise - the Kibron                                    as most platers do not use or offer
             AquaPi+ Tensionmeter.                                            hexavalent chromate options for zinc
                                                                              due to environmental and heath
                                                                              regulations coupled with mandates
                                                                              such as RoHS and ELV Directives.
                                                                              The appearance of red rust is a func-
                                                                              tion of the zinc thickness once white
                                                                              corrosion occurs.
                                                                                 Zinc plated and chromated parts
                                                                              may also have topcoat seal applied.
                                                                              These seals, which are normally either
                                                                              silicate-based organic topcoats or lac-
                                                                              quers, have two primary functions.
                                                                              They offer added corrosion resistance
                                                                              to the chromate and zinc system by
                                                                              providing a barrier to the chromate
                                                                              and, depending on the formulation,
                                                                              some protection to bare surfaces such
                                                                              as deep holes and tube IDs.
                                                                                 The other benefit these seals can
                                                                              provide is modification of torque ten-
                                 Chromium Electroplating                      sion properties to provide a consistent
                                                                              coefficient of friction. This is important
                                 Chromium Anodizing                           in robotic/automated assembly where
                                 Reverse Etching                              torque tension and torque retention
                                                                              can be critical properties in safety.
                                                                                 Substrate preparation is the most
                                                                QAS INTERNATIONAL
                                                                ISO 9001:2015  critical factor in achieving a top-notch
                                                               REGISTERED COMPANY
                                                                 Certificate No. CAN1641
                                                                              finish and maximum corrosion resist-
                     Distributed Exclusively in Canada by Dynamix Inc.        ance. Certain parts may require addi-
                                                                              tional pretreatment outside the normal
                                                 91 Esna Park Drive, Unit #7    process. If parts are heavily covered
                                                 Markham, Ontario L3R 2S2     in excess machining coolant or stamp-
                                                     Phone: (905) 477-0900    ing oils, a degreasing operation is
                                                                              usually needed to remove the excess
                                    www.dynamix-inc.com                       oils and to avoid contamination of
                                                                              the plating line baths. This can be
                                                                              done online or offline depending on

         28   CAnADIAn FInISHInG & COATInGS MAnuFACTuRInG                            SEPTEMbER/OCTObER 2020
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