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General Technical Information
  13 on Electrical Equipment Used in Hazardous Areas (continued)
   618
        - Special Provisions for “Intrinsic   It must never be possible for electrical   at least 50 mm. Isolation may also be
        Safety Ex i”                       equipment at protection level “ib” to   achieved by accommodating the termi-
        European Standard EN 60079-11 –    cause or set off ignition in any of the fol-  nals for intrinsically safe and non-intrinsi-
        Classification DIN EN 60079-11 (VDE   lowing cases with power applied:  cally safe circuits in different enclosures,
        0170-7) – contains special requirements  a)  During fault-free operation, with non-  or by using either an insulating or
        for the design and testing of electrical   discreet faults present that result in the  grounded metallic partition between the
        equipment with protection type – Intrinsic   most adverse condition;  terminals with a common cover. In this
        safety “i” – for use in hazardous areas.   b)  During fault-free operation and with a   case it must be ensured that the partitions
                                             discreet fault, plus those non-discreet   extend up to 1.5 mm within the enclosure
        A circuit is designated as “intrinsically   faults that result in unfavorable condi-  wall when they are used for isolating ter-
        safe” when under normal operating con-  tions.                        minal blocks, or that there is a minimum
        ditions and in the event of defined faulted                           distance of 50 mm between the terminals
        conditions, no sparks and no thermal   Special approval is not required for   in all directions, measured around the
        effects can cause an ignition in a defined  terminal blocks used as simple elec-  partition.
        potentially explosive atmosphere.   trical equipment for type of protec-
                                           tion “Ex i”, as they do not contain a
        A distinction is made here between:  voltage source and as the electrical
        •  an intrinsically safe item of equipment   parameters and heating behavior
          (all circuits are intrinsically safe here)   are well known.
          and                              The terminal blocks must be identifiable,
        •  associated item of equipment that con-  for example by their model designation,
          tains both intrinsically safe non-intrinsi-  and the following design provisions must
          cally safe circuits and is designed such  also be upheld:
          that the non-intrinsically safe circuits   •  The air clearance between bare, con-
          cannot affect the intrinsically safe ones.   ductive parts of terminal blocks in dif-
                                             ferent intrincically safe circuits must be
        Intrinsically safe electrical equipment and   equal to or greater than the values
        intrinsically safe parts of associated elec-  specified in the standard. In addition,
        trical equipment are classified at protec-  clearances between the terminal blocks
        tion level “ia” or “ib”.             must be so that the clearances
                                             between the bare, conductive parts of
        Electrical equipment classified Ex “ia”   the connected external conductors is at
        shall not ignite in the following cases with   least 6 mm when measured. Each pos-
        power applied:                       sible motion of metallic parts that are
        a)  During fault-free operation, with those   not rigidly fixed must be considered.
          non-discreet faults present that result in  •  The minimum clearance between unin-
          the most adverse condition;        sulated live parts for the conductors
        b)  During fault-free operation and with a   connected to the connecting items and
          discreet fault, plus those non-discreet   grounded metallic or other live parts
          faults that result in unfavorable condi-  must be at least 3 mm if a potential
          tions.                             connection has not been taken into
        c)  During fault-free operation with two   account in the safety analysis.
          discreet faults, plus those non-discreet   •  Terminal block marking must be
          faults that result in the most adverse   unique and clearly visible. If a col-
          conditions.                        or is used for this, the color must
                                             be light blue (similar to RAL 5015).
                                           Note also when using terminal blocks:
                                           Terminals for intrinsically safe circuits must
                                           be isolated from those used in non-intrinsi-
                                           cally safe circuits. If this isolation is
                                           achieved by spatial separation alone, the
                                           distance between the terminals must be
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