Page 42 - Industrial Tools Catalog (1)
P. 42

Drilling tools \ Solid carbide high-performance deep-hole drill type UNI

                    process description, deep hole drilling


        drilling the pilot bore hole

        ƒ in order to get an accurate pitch, we recommend centring with our NC spotting drill no 11169.
        ƒ for the pilot hole, we recommend our no. 11181.
        ƒ these are 0.02 mm larger in diameter than the corresponding deep-hole drills and have a tip
         angle of 140°.
        ƒ the pilot hole should be at least 3xD in depth, to a maximum of 5xD.

        entering the pilot bore hole with the deep hole drill

        deep hole drilling up to 30xD
        ƒ please enter the pilot hole at low rotation speed (n = 300 rpm) and a low feed rate
         (Vf = 1000 mm/min), 1-2 mm before reaching the hole base, stop the feed. then increase the
         rotation speed continuously until reaching the final speed. allow sufficient idling time to ensure
         that the cooling pump has built up enough pressure.

        deep hole drilling

        ƒ carry out deep hole drilling with the recommended cutting values, do not remove chips.
        ƒ for cross-drilled holes or exiting, reduce the feed by 50 %.


        extending the deep hole drill

        ƒ retract the deep hole drill by about 1-2 mm from the base of the hole
        ƒ reduce the rotation speed to (n = 300 rpm) and travel out of the hole with a low feed rate of
         (Vf = 1000 mm/min). Cooling must be switched off during this process.
                        high-performance pilot drill bit, solid carbide TiAlN 5xD with
                        internal cooling
         For universal use up to 1300 N/mm 2

                        HPC               HA
         VHM  TiAlN
                         UNI
                    5xD       140°  IK
        Application:                      Advantage:
        For placing a pilot hole for deep-hole drills from     ƒ Precision grinding for very accurate holes in terms
        12xD with HPC geometry up to a strength of 1300   of fit and shape for demanding requirements
        N/mm . 2                           around dimensional tolerance                     p. 7,14  p. 705  p. 41
        Execution:                          ƒ very precise guidance due to innovative geometry
        ƒ Solid carbide TiAlN high-performance drill    ƒ High-performance coating provides high cutting
                                           parameters and long service life
                                            ƒ the entire range is coordinated in terms of angle
                                           and diameter
          Application  Steel (N/mm ) 2  Stainless steel  Alu  Brass  Bronze  Plas-  Graphite  GG(G)  Titan-  Nickel-  Super-  Hard mat.
            No.   <700  <1000  <1300  marten.  austen.  short  long  short  long  short  long  tics  G(C)FK  GjMW  alloy  alloy  alloy  <55 HRC <65 HRC
         11181202-442  95  80  65  50  40  200  250  230  180  160  130        95  35   30   30
                                  Tool holding device HA parallel shank              Tool holding device HA parallel shank
                                         Surface  TiAlN                                    Surface  TiAlN
                                    Coolant supply  Internal                           Coolant supply  Internal
                             Tolerance of cutting edge Ø  h7                    Tolerance of cutting edge Ø  h7
                                        f steel   11181...                                 f steel   11181...
                    h6                 1000 ˜   Ident. No.             h6                 1000 ˜   Ident. No.
                                       (mm/U)                                             (mm/U)
           mm     mm      mm     mm                          mm      mm     mm      mm
          2.02     4      21     57     0.08  202    ●       5.82    6       44     82     0.25  322   ●
          2.22     4      21     57     0.08  208    ●       6.02    6       44     82     0.25  328   ●
          2.32     4      21     57     0.08  214    ●       6.52    8       53     91     0.25  334   ●
          2.42     4      21     57     0.08  220    ●       6.82    8       53     91     0.25  340   ●
          2.52     4      21     57     0.08  226    ●       7.02    8       53     91     0.25  346   ●
          2.62     4      21     57     0.08  232    ●       7.52    8       53     91     0.25  352   ●
          2.72     4      21     57     0.08  238    ●       7.82    8       53     91     0.25  364   ●
          2.82     4      21     57     0.08  244    ●       8.02    8       53     91     0.25  370   ●
          2.92     4      21     57     0.08  250    ●       8.52    10      61     103    0.27  376   ●
          3.02     6      28     66     0.08  256    ●       8.82    10      61     103    0.27  382   ●
          3.22     6      28     66     0.08  262    ●       9.02    10      61     103    0.27  388   ●
          3.32     6      28     66     0.08  268    ●       9.52    10      61     103    0.27  394   ●
          3.52     6      28     66     0.08  274    ●       9.82    10      61     103    0.27  400   ●
          3.82     6      36     74     0.15  280    ●       10.02   10      61     103    0.27  406   ●
          4.02     6      36     74     0.15  286    ●       10.22   12      71     118    0.27  412   ●
          4.22     6      36     74     0.15  292    ●       10.82   12      71     118    0.27  418   ●
          4.52     6      36     74     0.15  298    ●       11.02   12      71     118    0.27  424   ●
          4.82     6      44     82     0.15  304    ●       11.52   12      71     118    0.27  430   ●
          5.02     6      44     82     0.15  310    ●       11.82   12      71     118    0.27  436   ●
          5.52     6      44     82     0.15  316    ●       12.02   12      71     118    0.27  442   ●
        Prod. Gr. 113
              Source: Hahn+Kolb Werkzeuge GmbH
        42    Technical data subject to change.                                           www.iconridge.com
              Availability subject to country specific rules and regulations.
   37   38   39   40   41   42   43   44   45   46   47