Page 53 - baseline
P. 53

Recycling Practices                                    cloth, bath mats, industry wipes, or oil-absorbent
                                                                                                                                                                                            mats, etc.
                                                                                                                                                                                         l  Currently, recycled yarn has limited use only in
                                                                                                                                     l  During the visit to Panipat, one of India’s major
                                                                                                                                                                                            knitted and denim fabric at present.
                                                                                                                                        recycling centres, it was seen that obsolete
                                                                                                                                                                                         l  Birla Cellulose has developed a chemical recycling
                                                                                                                                        technologies are being used for recycling and
                                                                                                                                                                                            process out of pre-consumer cotton waste for
                                                                                                                                        re-production processes.
                                                                                                                                                                                            creating GRS certified liva reviva, a recycled
                                                                                                                                     l  Clothes are sorted by colour and material, while the
                                                                                                                                                                                            viscose fibre.
                                                                                                                                        fibres are shredded and ripped down via
                                                                                                                                        unravelling, grinding, defibration, and cutting.
                                                                                                                                        Since the fibres are shortened, they become
                                                                                                                                                                                         Circularity focal points: Technology
                                                                                                                                        weaker and damaged during the sorting process.
                                                                                                                                                                                         upgradation, traceability
                                                                                                                                        Its functionality and quality degrade, forcing
                                                                                                                                        producers to add virgin and high-quality fibres.
                                                                                                                                     l  Open-ended recycled yarns with a Ne count of     Open-end Spinning
                                                                                                                                        0s-30s are prevalent in the industry, whereas only a
                                                                                                                                        few recyclers produce ring-spun recycled yarns.
                                                                                                                                                                                         It was discovered that open-end spinning industries are
                                                                                                                                     l  Currently, GRS certification offers access to the
                 Figure 30: Cutting waste segregation               Figure 31: Sorting of medium size cut waste                                                                          located in major recycling hubs of India and source pre-
                                                                                                                                        formal economy for recycled textiles. The existing
                                                                                                                                                                                         and post-consumer waste through waste collectors/
                                                                                                                                        technological barrier permits 30% recycled fibres
                                                                                                                                                                                         middlemen spread across different clusters of India.
                                                                                                                                        to be substituted for natural fibres. Impurities in the
                                                                                                                                        input material further diminish the grade of recycled
                                                                                                                                                                                         Natural fibres such as cotton fabrics are primarily
                                                                                                                                       fibres.
                                                                                                                                                                                         recovered through mechanical recycling and are spun
                                                                                                                                     l  Due to mechanical recycling limitations, fiber
                                                                                                                                                                                         into coarser yarn using open-end spinning.
                                                                                                                                        characteristics deteriorate, however better
                                                                                                                                        recycling value can be perceived from knitted (100
                                                                                                                                                                                         As the bales are cut open, the mutilated garments are
                                                                                                                                        % cotton solid colors) as compared to woven.
                                                                                                                                                                                         sorted colour-wise and stripped of all accessories,
                                                                                                                                     l  The recycled yarn is down cycled based on their
                                                                                                                                                                                         such as labels, buttons, zippers, press studs, leather
                                                                                                                                        coarseness and used in manufacturing of products
                                                                                                                                        such as insulating materials, industrial cleaning


                                                                                                                                     Figure 34: OE spinning PFD








                 Figure 32: Large size cut pieces             Figure 33: Shredded cut waste transportation



                                                                  its quality, degree of usage, physical condition, and
              the most common of which are donation drives and
                                                                  inclusion of accessories such as buttons, emblems,
              brand-specific take-back programmes.
                                                                  labels, etc. Usually, most artificial recycled fibres
                                                                  come from sources other than clothing, such as PET
              Children and people needing clothing in shelter
                                                                  bottles and pre-consumer waste.
              homes use the clothing donated by the NGOs, and
              some clothing goes for rehabilitation and relief work
              in regions affected by natural disasters.           Circularity focal points: Awareness, Advocacy,
                                                                  Traceability
              The clothing’s recycling potential is influenced by
                                                                                                                                        1. Raw Material                   2. Disassembly                   3. Sorting


              52   Baseline Assessment Report                                                                                                                                                                   Baseline Assessment Report  53
   48   49   50   51   52   53   54   55   56   57   58