Page 43 - May
P. 43

NEW TECHNOLOGY

            The coating method is based on the use of a spark discharge with a short duration of its
    existence 10-6≤tи≤10-3 s and the passage of powerful impulse currents during the discharge
    of a capacitor with a current density of up to 106 A / mm2. The plasma temperature in the
    interelectrode gap can reach 7000 - 11000 °C. As a result of thermal and the gas-dynamic effect
    of a spark discharge, the erosion of the electrode (anode) material and the transfer of erosion
    products in the liquid, solid and vapor phases to the product (cathode) occur. In this case, on
    the surface of the product due to the course of metallurgical processes, a composite material is
    formed, which contains electrode materials and products, products of their interaction with each
    other and with elements of the interelectrode medium. An important factor in the high-quality
    formation of the coating is the effect of cathodic cleaning, in which the destruction and removal
    of surface films from the treated surface of the product (cathode) is ensured due to the high
    density of the released energy in the microcathode spots of the spark discharge.











            The  main  areas  of  application of  this              The  main  advantages  of  this  technology
    technology are:                                          are:
    ●  restoration  and  hardening  of  machine  ● the possibility of local formation of coatings in
    parts, tools, stamps;                                    strictly specified places with a radius of fractions
    ●  application  of  functional  (wear-resistant,  of a millimeter or more, without protecting the
    electrically conductive, decorative) coatings;           rest of the surface;
    ●  reduction  of  the  transient  resistance  of  ● application of coatings on large and massive
    electrical contacts  (tin plating, tin plating,  parts  with local  zones  for  tinning,  tin  plating,
    nickel  plating,  silver  plating). Hard  alloys  nickel plating, silver plating, etc.;
    (T15K6,  T17K12,  VK6,  VK8,  VK20,  etc.),  ● high adhesion of the coating to the substrate;
    materials  based  on  metal  carbides  and  ● lack of heating and deformation of the product
    borides (TiC, WC, Mo2B5, CrB2, TaB2, etc.),  during processing;
    graphite and etc.                                        ●  the  possibility  of  using  various  conductive
                                                             materials as electrodes, both from pure metals
                                                             and their alloys, powder materials, etc.
                                                             ● comparative simplicity of the technology, which
                                                             does  not  require  special  preliminary  surface
                                                             treatment;
                                                             ● ease of maintenance and reliability of equipment,
                                                             which is small-sized and transportable;
                                                             ●  low  energy  consumption  of  manual  and
                                                             mechanized processes (0.5 - 2.0 kW);


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