Page 51 - May
P. 51

NEW TECHNOLOGY

                                  Table 3. Characteristics of the installation for microplasma treatment.
        Power consumption, kW                                                                0.5
        Mains supply voltage, V                                                              220

        Limits of step current regulation, A                                                 10 – 20
        Working voltage, no more than V                                                      14
        Argon consumption, no more, l / min                                                  1.5
        Autonomous cooling system volume, l                                                  4

        Overall dimensions of the microplasmatron, (diameter x length),                      (8 – 16) Х (50 –
        mm                                                                                   250)
        Overall dimensions, mm                                                               500 Х 450 Х 250
        Installation weight, kg                                                              25


            The arc discharge and the atmospheric
    plasma  jet formed  by it are  used  in the
    technology  of  tubeless chemical  deposition
    of    thin-film     diamond-like       coatings      at
    atmospheric  pressure  using volatile liquid
    organoelement  compounds  and  gaseous
    media  with simultaneous  activation  of  the
    surface by electric arc plasma. At the same
    time,  the  complex  use  of  the  arc  discharge
    as  a  source  of  thermal  energy  for  heating
    and  decomposition of  introduced  chemical
    compounds,  a  source  of  charged  particles
    for the effective passage of plasma-chemical
    reactions  in  a  plasma-chemical  reactor  and
    their  simultaneous  effect  on  the  substrate           Fig. 10. Installation for microplasma treatment.
    (plasma activation) is provided. The novelty
    of this process lies in the absence of the use of
    closed chambers, low heating temperatures of products in the process of deposition of coatings
    and the use of flexibly controlled electric arc plasma. Due to the fact that the application of
    coatings on products occurs at the final stage of their manufacture or immediately before their
    use,  this  process  is  called  final  plasma  hardening  (FPU).  The  main  advantages  of  FPU  are:
    implementation of the process without vacuum and chambers; minimum heating of products,
    not exceeding 2000 °С; the ability to apply coatings locally, in hard-to-reach areas and on
    products of any size; the use of small-sized, mobile and cost-effective equipment (Fig. 11). The
    basic principle of applying thin-film wear-resistant coatings based on the FPU technology is the
    decomposition of vapors of liquid organoelement preparations, which are introduced into the

                                                                                                    Stanochniy park     51
   46   47   48   49   50   51   52   53   54   55   56