Page 60 - SSAB Welding Handbook Edition 2
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          11.0 Cutting of Weldox and Hardox Welding handbook










          Fig. 11.1 shows cutting speed as a function of   It is no difference to laser cut Hardox and Strenx
          material thickness and available power for plasma   compared to ordinary mild steel, i.e. use the same
                             ©SSAB
          cutting.                                         process parameters.

                                                                12
             6 5                          Plasma gas: Oxygen                                      1500W
                                                                                                  2000W
            Cutting speed (m/min)  2 4 3  shielding gas: Air   Cutting speed (m/min) 10           5700W
                                          Secondary
                                                                                                  3200W
                                                                8
                                                                6
                                              80A
                                              130A
                                                                4
                                              200A
             0 1                              260A              2
                                              400A
                                                                0
               0   10  20  30   40  50  60                       0     5     10    15    20    25
                     Material thickness (mm)                             Material thickness (mm)
          Fig 11.1: General cutting speeds for different plasma   Fig. 11.2: Laser cutting speeds of unprimed steel surfaces.
           power sources.
                                                           Laser cutting of primed plates
          As for oxy-fuel cutting, plasma cutting of primed
          steel surfaces does not significantly affect the cutting   To obtain acceptable cutting quality during laser
          parameters.                                      cutting of primed plates additional measures are
                                                           normally required.
          11.3 Laser Cutting
                                                           There are 2 different measures that will improve the
          Laser cutting of Hardox and Strenx can easily be   quality.
          done by using the normal processing parameters
          for the given material thickness. The maximum    1.  Removal of the primer at the intended cut.
          thickness is approximately 30 mm depending on      This can normally be done by the machine
          the laser cutting equipment. Most commonly to cut     with help of a “vaporization run”. The machine
          is thicknesses below 25 mm. Generally features for     runs the intended contour with an unfocused
          laser cutting can be seen in table 11.3.
                                                             laser beam at maximum speed. The heat from the
           Cutting    Kerf        HAZ        Dim. tolerances    laser beam vaporizes the paint. After the paint
           method     width                                  has been removed the cutting operation can be
           Laser cutting  < 1 mm  0.2-2 mm   ± 0.2 mm        done at normal speed.
          Table 11.3: General features for laser cutting.
                                                           2. Reduce the cutting speed with 50%.
          One of the benefits with laser cutting is the high     If the paint can’t be removed the cutting speed
          cutting speed that can be used. Fig. 11.2 shows     must be reduced with approximately 50% in
          cutting speed as a function of material thickness     order to get an acceptable cutting quality.
          and laser power.
                                                           11.4 Hydrogen cracks
          Due to the relatively thin thicknesses and small
          thermal impact, preheating or postheating is not   Cut edge cracking is a phenomenon that is closely
          required during laser cutting of Hardox and Strenx   related to hydrogen cracking in welds and most
          steels. Preheating is instead detrimental to the cut   commonly occurs when thermal cutting methods
          edge quality.                                    are used. If cut edge cracks should occur, they will
                                                           become visible between 24 hours and up to several
                                                           weeks after the cutting. The risk of cut edge
                                                           cracking increases with the steel hardness and plate
                                                           thickness. Even if cut edge cracking more often is
                                                           related to thermal cutting, it can arise from sawing
          60      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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