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Fully Automated Multi-Station Robotic Grinder-cum-Polisher:

        An Impactful Solution at Affordable Price





        Scope/ Objective:


        1.    To  indigenise  the  production  of  a  state-of-the-art  fully
        automated multi-station grinding cum polishing machine to cater
        to  the  present-day  requirement  of  very  fast  assessment  of     A Fruitful Collaboration
        material quality through metallographic technique, which not only
        overcomes the problem of lack of skilled workmanship but also         with Industry Partner
        ensures production of better surface quality and repeatability.
        2.  To  establish  a  methodology  to  design  and  develop  a  fully      The  technology  is  already
        automated  multi-station  grinding  and  polishing  machine  along    available  with  USA  &  Europe  and
        with automatic foil changing unit that can facilitate micrographic    such  machines  are  existing  in  the
        sample  preparation  maintaining  consistency  of  planarity          world  market  at  a  very  high  price.
        simultaneously  in  six  specimens  achieving  a  surface  flatness  of   Indian companies are starting to look
        about 5µm.
                                                                              for this type of advanced facilities for
        3. To improve the current status of the Indian scenario of import     competitive  edge.  In  this  scenario,
        dependence  for  the  metallographic  investigation  with  the  in-   Advanced            Manufacturing
        house  development  of  such  sophisticated  system  and  thereby     Technology  Development  Centre
        reducing the import dependence and Forex loss.                        (AMTDC)  in  collaboration  with  its
        Project Overview:                                                     industry  partner,  Chennai  Metco,  a
                                                                              leading  grinding  &  polishing  system
            The  design  is  made  along  the  guidelines  of  the  Axiomatic   manufacturer  in  India,  took  up  the
        design approach. Based on this approach, the system architecture      project  and  successfully  developed
        has been developed by decomposing functional requirements and         this technology to help India not to
        design parameters into 5 modules. The 5 modules identified are-       lack behind.
        (i)  holding  and  polishing  of  the  specimen,  (ii)  transport  of  the
        specimen, (iii) transport of the foil, (iv) automation of the entire
        system  and  (v)  allowing  user  access.  The  5-module  functional
        requirements for the machine again are brought under a broad 3-
        module system depending on the nature of the element and its
        performance. These modules are identified as (1) the kinematic
        module (2) the mechatronic module, and (3) the HMI module.

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     AMTDC Annual Report | 2019-20
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