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Chapter 13





                           Lean production





               6.1   What is lean production?

               Lean production is closely related to quality practices such as Kaizen, TQM and JIT.



                               It is a philosophy of management based on cutting out waste and
                               unnecessary activities, such as those below:



                       Over-                                                              Defective
                   production              Inventory                Waiting                 units



                           Motion                   Transportation              Over-processing



               6.2   Characteristics of lean production


                    1        Production in smaller batches leading to quick set up and flexibility


                             HR focuses on empowering staff giving them a career path and job for
                    2
                             life

                             Employees trained in all aspects resulting in flexibility and problem
                    3
                             solving


                    4        Supplier expertise harnessed, fair price agreed and JIT operated



                    5        Customer flexibility delivered and feedback is valued

















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