Page 47 - +GF+ PPR Aquasystem Catalogue 2017_Neat
P. 47

Butt Fusion Installation







                                                                Butt Fusion Jointing of PP Piping Systems


                        The principle of fusion jointing        Butt fusion jointing method
                                                                The fusion areas of the pipes and fittings are heated to fusion
                                                                temperature and joined by means of mechanical pressure, without
                                                                using additional tools. A homogeneous joint results. Butt fusion must
                                                                only be carried out with fusion jointing machines which allow the
                                                                jointing pressure to be regulated. Details of the requirements for
                                                                machines and equipment used for butt fusion jointing thermoplastics
                                                                are contained in DVS 2208 Part 1. The drawing to the left illustrates
                                                                the principle of fusion jointing.
                        1 Pipe
                                                                General requirements
                        2 Heating element
                                                                The basic rule is that only similar materials can be fusion jointed. For
                        3 Fitting
                                                                best results, only components which have a melt flow index in the
                                                                range from MFR 190/5 0.4 to 1.0 g/10 min should be fusion jointed.
                                                                This requirement is met by PP butt fusion fittings from GF.
                                                                The components to be jointed must have the same wall thicknesses
                                                                at the fusion area. Butt fusion jointing may only be performed by
                                                                adequately trained personnel.

                        Join only components with similar wall   Check the temperature
                        thicknesses                             Recommended temperature of heating element between 200°C to
                                                                220°C. Check temperature before commencing the fusion jointing,
                                                                this is best carried out with the use of a digital thermometer with a
                                                                sensor for measuring surface temperature.
                                                                To ensure the right temperature setting should be checked from
                                                                time to time during the jointing work. The temperature of the heating
                                                                element is particularly sensitive to ambient temperature and drafts.

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