Page 12 - 2006 HARLEY FLSTCI SERVICE MANUAL

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NO Assemble jackshaft properly. NO Starter clutch failure. Replace starter clutch. NO Perform voltage drop tests between bat- tery negative and starter studs or bolts. Is voltage drop greater than 1 volt? NO Perform starter motor current draw test (on vehicle). Perform starter motor free draw bench test. Are test results within range? NO Replace or repair starter motor. 2006 Softail: Starting & Charging

5835 YES Remove spark plugs while in 5th gear. Rotate rear wheel. Check for engine, primary and/or crankshaft bind. Use appropriate diagnostic trouble code
Clean ground
connections.
Remove and disassemble starter jackshaft assembly. Is jackshaft properly assembled? YES Remove starter. Disassemble drive housing assembly. Inspect for damage to armature gear or idler gear. Damage present? YES Replace damaged idler gear and armature. 5825 Perform voltage drop tests from battery positive to starter motor terminal. Crank engine. Is voltage drop greater than 1 volt? 5845
YES
Starter Testing 5: Starter Spins, But Does Not Engage
Starter Testing 6: Starter Stalls or Spins Too Slowly

1 NO Repair or replace solenoid (contacts).

YES Perform voltage drop tests between battery positive to starter battery terminal. Crank engine. Is voltage drop greater than 1 volt? YES Repair connection between battery and starter. 5824

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