Page 10 - 2006 HARLEY FLSTCI SERVICE MANUAL

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Backtrack to pinpoint poor connections or relay contact problems using voltage drop NO Test for voltage to relay. Is 12V present on relay terminal 30? NO Repair open on R/BK wire feeding Terminal 30 on starter relay. NO Replace starter relay. 5832

NO tests. Go to Starter Testing 3: Relay Clicks. Begin with box marked with bold asterisk. 2006 Softail: Starting & Charging

1 2 STOP NO YES Test for voltage from relay. Is 12V present on relay terminal 87 when starter button is pressed? YES Repair open on GN wire between relay and solenoid. 5827

Perform voltage drop tests between battery and relay terminal on solenoid. Is voltage drop less than 1.0 volt? NO Perform voltage drop tests between battery negative and starter studs or bolts. Is voltage drop greater than 1 volt? YES Clean ground connections. 5824 Test for voltage at solenoid relay terminal on starter. Is 12V present when starter button is pressed? 5817

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NO Repair or replace solenoid (contacts). 5845 NO Replace or repair starter motor. NO Replace solenoid. 5860
Starter Testing 2: Solenoid Clicks

YES Perform voltage drop tests from battery positive to starter motor terminal. Crank engine. Is voltage drop greater than 1 volt? YES Perform voltage drop tests from battery positive to starter battery terminal. Crank engine. Is voltage drop greater than 1 volt? YES Repair connection between battery and starter. 5824 Starter Testing 3: Relay Clicks YES Does starter motor * turn if jumped? YES Perform solenoid hold-in, pull-in tests. See 1.6 TESTING ASSEM- BLED STARTER. Solenoid OK? YES Mechanical binding or seal binding on jackshaft (dirt or corrosion). 5850

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