Page 693 - 2006 HARLEY FLSTCI SERVICE MANUAL

5/32 in. (4 mm) thick cardboard insert 4

Groove Figure 2-57. Cardboard Insert 3 Switch housing assembly Figure 2-58. Attach Master Cylinder To Right Handlebar Switches

2 Brake lever bracket
1 Tab Groove
d0325x8x d0552x2x 1. 2. 3. 4.

cylinder bracket. From the top of the assembly, slide pivot
TORX
Align hole in brake hand lever (17) with hole in master
inder reservoir. Install two screws (13) to fasten the cover
assembly inboard of the switch housing assembly
engaging the tab (2) on the lower switch housing (1) in
See Figure 2-58. Position the brake lever/master cylinder
Install retaining ring (18) in pivot pin groove. Verify that
Align the holes in the handlebar clamp with those in the
Install the cover (11) with gasket (10) on the master cyl-
Coat piston bore of housing with special lubricant (1)
supplied in the service parts kit. Also apply the lubricant
See Figure 2-56. Fit O-ring (4) into groove at front of pis-
Fit primary cup (6) over lip at back of piston so that
Press down on wiper until it contacts the counterbore.
Larger OD of wiper must be completely seated in groove
Insert spring (7) into master cylinder bore so that it seats
Fit wiper (2) over piston cap (3) so that the flat side of
T27 screws with flat washers. Position for rider comfort. Beginning with the top screw, tighten to 70-80 in-lbs
ASSEMBLY/INSTALLATION
ton (5) (pin side). closed side (smaller OD) contacts shoulder. to OD of installed O-ring (4) and primary cup (6). against the recess at bottom. Slide piston over spring. wiper contacts cap shoulder. Fit piston cap over piston pin (5). on outlet side of piston bore. to the reservoir, but do not tighten at this time. pin (15) through bracket and hand lever. 11WARNING 1WARNING Wear safety glasses or goggles when removing or install- ing retaining rings. Retaining rings can slip from the pli- ers and could be propelled with enough force to cause serious eye injury. (00312a) retaining ring is completely seated in groove. CAUTIO

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