Page 956 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 956
Install clamp (18), washer (17), and screw (16) that holds
4.12 (11.3-13.6 Nm). in-lbs 4-31 2006 Softail: Fuel System
crossover pipe to passenger footrest. Place new TORCA clamp onto left side muffler and slip muffler onto crossover pipe. Finger tighten bolts and washers to attach muffler to muffler support bracket. Tighten the exhaust system as follows: Tighten the top nut of the front cylinder head exhaust flange to 9-18 in-lbs (1.0-2.0 Nm). Tighten the lower nut to 100-120 Final tighten the top nut to 100-120 in-lbs (11.3-13.6 Nm). Repeat the previous step on the exhaust flange nuts of the rear cylinder. Tighten the four screws (10) that hold the mufflers to the muffler support brackets. Tighten the screw (16) that holds the crossover pipe to the passenger
7. 8. 9. a. b. c. d. e. f. g. 10.
EXHAUST SYSTEM: FLSTSC
header pipe and rear header pipe to right side muf-
On right side, loosen front header pipe to rear
On left side, loosen crossover pipe to left side muf-
Remove the four bolts (10), lockwashers (11), and wash-
ers (12) to detach the mufflers (13 and 14) from the muf-
the five heat shields (1 through 5) from exhaust pipes.
See Figure 4-25. Open muffler shield clamps to remove
Mark the location of heat shields to ensure proper
Loosen the three TORCA clamps (6, 7) as follows:
fler support brackets (15). Remove left side and right side mufflers. Remove screw (16) and washer (17) that hold crossover pipe (19) to passenger footrest. Remove crossover pipe. Remove the nuts (26) to release the rear header pipe from the cylinder head studs. Remove the two flange nuts (20 and 21) and screw (23) that hold the bottom of the rear header pipe (24) in posi- Remove the rear header pipe (24). Remove the nuts (26) to release the front header pipe from the cylinder head studs. Remove the front header pipe (25). Remove and discard cylinder head gaskets. Discard TORCA clamp bolt assemblies which are
REMOVAL assembly. fler. fler (9). tion. only. INSTALLATION pipe.
HOME 1. 2. a. b. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 1. 2. 3. 4. 5. 6.
