Page 952 - 2006 HARLEY FLSTCI SERVICE MANUAL

4.10 4-27 2006 Softail: Fuel System
Loosely tighten flange locknut (16) on carriage bolt (18).

Tighten all muffler fasteners. Tighten clamps to 45-60 ft-lbs (61.0-81.3 Nm). Tighten flange locknut (16) on carriage bolt (18) to 30-33 ft-lbs (40.7-44.7 Nm). Tighten screws and washers (23) to 15-19 ft-lbs (20.3-25.8 Nm). If necessary, attach muffler support (21) to frame using two screws (20). Tighten to 35-45 ft-lbs (47.5-61.0 Nm). NOTE Replacement cylinder head exhaust port gaskets (7) are tapered internally. Be sure the tapered side is facing exhaust pipes. Also check condition of retaining ring (8) before instal- Install new gaskets (7) in both the front and rear cylinder heads with the tapered side facing exhaust pipes. Position e

4. 5. a. b. c. Exhaust System 1. lation. 2. 3. 4. 5. (18). 6. backwards. a. b. Nm). c. d. 7. 8. 25.8 Nm). 9. 10. bolts and nuts.

EXHAUST SYSTEM: FXSTD/FLSTF

See Figure 4-23. Loosen clamps (3, 15). Apply penetrating oil to seams of mufflers (4, 28) and Loosen flange locknut (16) on carriage bolt (18). Remove screws and washers (23) on both muffler brack- Leaving mufflers attached at the interconnect, pull assembly straight back to remove. On FLSTF models, remove two bolts and nuts to detach right side floorboard from mount. See Figure 4-23. Detach heat shields (2, 12, 13) from both exhaust pipes (1, 14) by removing clamps (11). Remove screws and washers (23) on both muffler brack- Remove all four exhaust header nuts (10). Remove flange locknut (16) from carriage bolt (18). Detach exhaust pi

REMOVAL Mufflers Only exhaust pipes (1, 14). ets (22, 27). Exhaust System ets (22, 27). bracket (19). from frame if necessary. INSTALLATION Mufflers Only exhaust pipes.

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