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South African Pavement Engineering Manual
                                              Chapter 10:  Pavement Design


              •  The ELTS for a layer is determined as the minimum of the support stiffness multiplied by the modular ratio limit
                 and the maximum allowed layer stiffness.
              (v)   The Base Confidence Factor

              The type of material in the base layer is an important determinant of the performance of the pavement because the
              base is the main load bearing element and failure of the base effectively constitutes pavement failure.  Experience
              has shown that there is a limit on the types of base materials considered for any given traffic situation.  In particular,
              suitable design options are significantly limited as the design traffic increases.

              In the PN method, the appropriateness of the base material is controlled by the Base Confidence Factor (BCF), which
              is used to adjust the layer contribution to the PN.  Table 40 contains BCF values.
              (vi)   Thickness Adjustment for Cemented Layers
              For cemented layers, the layer contribution to the PN is adjusted for thickness to account for crack propagation.

              7.2.3 Pavement Number Calculation
              Appendix C of TG2 contains the full details of the PN calculation along with a worked example.  The main steps are
              summarized below.  In a pavement design situation, the steps described are applied for each uniform design section.
              For rehabilitation design situations, it is thus presumed that the designer has detailed information on the existing
              pavement layer properties for each uniform section.

              Step 1:  Check to ensure that the design method is applicable for the design situation.
              Step 2:  Determine  the  layer thicknesses,  and  available  material properties  for  each  layer.    Determine  the
                     design equivalent material class (DEMAC) using the guidelines in Chapter 9: 15 or Chapter 3 and Appendix A
                     of  TG2.    To  prevent  the  use  of  unrealistic  layer  thicknesses,  maximum  and  minimum  limits  are  given.
                     Values outside these limits have not been validated.
              Step 3:  Combine layers with similar properties to obtain a five layer pavement system, including the subgrade
                     (i.e., four layers  plus  the  subgrade).  Check that the layer thicknesses  do not exceed the maximum for
                     design purposes.  Guidelines are given in TG2 on increasing or decreasing to 5 layers.
              Step 4:  Determine the ELTS of the subgrade by means of the given values.  Adjust the stiffness for the climatic
                     region and depth of subgrade cover.
              Step 5:  For each layer above the  subgrade, determine the  modular ratio limit  and  maximum allowed
                     stiffness.
              Step 6:  Use the modular ratio limit and maximum allowed stiffness to
                     determine the  ELTS for each layer  by working up  from the   Inputs in the PN Method
                     subgrade.
              Step 7:  For the base layer, determine the  Base Confidence Factor   The values used for the ELTS,
                                                                           modular ratio, layer thickness limits
                     (BCF).                                                and BCF are specific to the PN
              Step 8:  For  each  layer,  calculate  the  layer contribution to the PN   method and should not be adjusted
                     using the ELTS, layer thickness and BCF (for base layers).   by the designer.
              Step 9:  Add the layer contributions for each layer to get the PN.

              The values used for the ELTS, modular ratio, layer thickness limits and BCF are specific to the PN method and should
              not be adjusted by the designer.

              7.2.4 Pavement Capacity Calculation
              The calculation of the pavement capacity  depends on the Pavement Number  and the Road Category.  The
              relationship in Equation (29) is used, in conjunction with the constants in Table 41.  The relationship between the PN
              and the pavement capacity does not give a pavement life prediction, but rather provides a lower limit for which the
              pavement should carry the desired traffic sufficiently.  Figure 40 shows the criteria in a graphical format.

              The  criteria  are  only  applicable  to  Category  A  and  B  roads  and  for  design  capacities  between  1  and
              30 MESA.  For Category C and D roads, a catalogue of design is recommended, see TG2.

              7.2.5 Comment on the PN Method
              The PN method was developed from data from in service pavements and from the TRH4 catalogues.  None of the
              pavement structures available had asphalt surfacing layers thicker than 50 mm.  Experience with the PN number is

                                    Section 7:  Structural Capacity Estimation:  Flexible Pavements
                                                         Page 92
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