Page 316 - The Complete Rigger’s Apprentice
P. 316

then stepped the mast with the sail hanging in   likely that all the wires are fatigued or badly
                place. Had they tried lowering the sail to check   swaged—you just found the first one to show
                the layout, they would have discovered their   signs. At least consider a new, good-quality gang.
                mistake. And it was a very dangerous mistake:
                Picture yourself in a rising wind with a jammed   9. Spinnaker pole track has machine screw as
                roller-furler mechanism, trying to lower a   stop at upper end; screw is bent.
                monstrous, flapping jib and discovering that it   This stop prevents the car that the butt of
                only comes halfway down. “Shotgun reefing”—  the spinnaker pole rides in from coming out of
                blowing a few holes in the sail—might be your   the top end of the track. A machine screw is a
                only recourse. Anyway, this is more of a problem   quick-and-dirty substitute for a real stop, an
                than you can solve right now. Measure for an   item available, cheap, at any chandlery. Get one.
                appropriate sheave and halyard and inspect
                the head of the roller-furling unit. They usually   10. You’re back on deck (whew), but not
                need an occasional rinse with fresh water to   done yet.
                get grit off the bearings. Check manufacturer’s   Go to the bow and make sure there’s enough
                maintenance recommendations.                 thread on the outside of the jibstay turnbuckle
                                                             barrel that you can add that toggle aloft and still
                7. Moving down from the masthead, all is     tension the stay. It could be that the turnbuckle
                well until we get to the spreaders, which are   is tightened down too far for this to happen,
                horizontal instead of bisecting the angle formed   and that’s why there’s no toggle aloft. You just
                by shrouds.                                  might be able to shorten the wire by the length
                  This is the single most common flaw in     of the terminal, apply a new terminal, add the
                rigging. If the spreader is angled properly, it   toggle, and have a perfect-length stay. Measure
                functions as a pure compression member. If   carefully. It might also be that you’ll have to
                it is horizontal, the shroud will act to push its   replace the entire, expensive stay. But with no
                outboard end down. This leads at least to an   toggle aloft, you’re going to have to do this
                excessive buckling load on the spreader. If the   relatively soon anyway.
                end seizing slips, the spreader could collapse
                altogether. Dismasting. Besides, horizontal   11. Sticky staysail lead block car.
                spreaders look dowdy, lifeless.                Sandpaper and rinsing will probably do it,
                  To fix this, cast off the outboard seizings and   though cars and tracks sometimes get sufficiently
                tap the ends up to the proper angle. Have one   dinged to require some artful filing.
                of your deck crew with a good eye get well in
                front of the boat to help you with this. Aloft   12. Mainsail halyard cleat angled backward.
                or on the ground, use a bevel gauge to get the   You’ve had this boat for years and always
                angles identical. Finish by seizing the spreader   known there was some reason why this was an
                end securely to the wires.                   awkward belay. The cleat should be angled so
                                                             that the halyard touches the lower end first.
                8. Horizontal crack in starboard after lower
                shroud swage.                                13. Nick in mainsheet near standing end. Line
                  Oops. Measure for a replacement. Then ask   badly twisted.
                yourself: How old is this rig? Is this wire heavy   End-for-end the line. Try to figure out what
                enough? If the wire is new and adequately sized,   nicked it. Resolve either to coil by figure-eight
                this might just be a fluke. But it’s much more   or alternate-hitch methods, or to have a halyard



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