Page 80 - Soudage

Welding automation

Mechanisation equipment

Railtrac BV1000/BVR1000 Tramtrac™ II
Railtrac BV1000 and BVR1000 are two automatic units for Tramtrac™ II is a light weight tractor for repairing worn city tram
mechanising the repair and hardfacing of rail profiles smoothly rails. It has a wire feed unit and controls for travel speed, wire
and efficiently. The equipment can be assembled, programmed feed speed, inching and start/stop of the welding process.
and controlled quickly and easily by one person. Learning to use
it is easy and handling is extremely fast. The best way to get most out of your Tramtrac™ II is to use it
The system comprises two rail fasteners, a stable aluminium together with either OK Tubrodur 14.71 or OK Tubrodur 15.65.
profile, a carriage with a weaving unit, control electronics and Both are self shielded wires needing no shielding gas and the
remote control. The weaving unit and control electronics are best power source to use is the Origo™ Mig 410.
fully synchronised to enable a number of weaving patterns to be
pre-programmed.
The weaving movements start from a laterally adjustable zero
line, either the outer side or the inner side of the rail. This zero
line can also be moved laterally during welding. Different speeds
can be used in each program to produce the most consistent
weld metal thickness possible.
The remote control unit enables the welder to have full control of
all the movements of the machine without lifting his/her welding
visor.
Railtrac BV1000, with a weaving device and four different pro-
grams.
Railtrac BVR1000, with a weaving device, start and stop indica-
tors, return function for automatic operation and six different
programs.

Railtrac BV/BVR Tramtrac™ II

Rail length, m 2 Welding speed, m/min 0.3-1.1
Welding speed, m/min 0.1-1.5 Control voltage, V, AC 36-46
Weaving range, mm 1-80 Power, W 90
Weaving speed, mm/s 7-50 External dimensions, LxWxH 600x300x150
Max power consumption, W 80 Weight, without consumables, kg 12
Control voltage, V, AC 36-46
Crater fill duration, s 0-9.9
Zero-line shift, mm 25 (Δ12.5)
Programmable edge length, cm 6-99 Ordering information
Weight, kg 7 Tramtrac™ II 0814 721 880
Connection cable 10 m 0457 360 884
Accessories:
Magnetic earth clamp 0000 500 415

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