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PROCESS & TECHNOLOGY FOR METHANOL AND DME




                   FIG. 2

               Co- Production of Chemical & Power [3]


                    Air      Air Separation                                    Nitrogen
                                Unit
                                                                                            Electric Power
                                                                                 Gas Turbine
                                                   Syngas
                   Coal       Gasification   Syngas          Steam/BFW
                                Island            treatment                        HRSG
                                                  (CO shift)
                   Slag/Filter Cake
                                                                                Steam Turbine
                   Sulphur     Sulphur             Acid Gas   Clean Syngas
                             Recovery Unit         Removal


                                               CCS code
                                                                                              Methanol
                                                CO  drying and                  Methanol Plant
                               Utilities           2
                                                 compression
                                                             CO
                                                               2



               At  this  point  it  is  worth  mentioning  that  several  reports  are  available  on  coal/biomass  or
               municipal solid waste gasification with plasma. The biggest advantage here is that the molten
               slag, which comes out of plasma gasifiers, typically operating at 3000 C, are vitreous when
                                                                                    0
               solidified. Hence no toxic chemicals leach out from the vitrified mass. Also the overall power
               requirement is quite low, compared to incineration [4, 5, 6, 7].
               Considering the quality of Indian coal, fluid bed gasifiers with high pressure operation are
               most  suitable  for  immediate  consideration,  while  for  long  term  plans,  we  may  explore  the
               development of plasma gasifiers.

               2.1.2.2

               SYNGAS FROM BIOGAS
               Biogas is the product from digestion of biodegradable non cellular material such as food or
               animal waste, including sewage sludge. The average composition of the biogas from anaerobic
               digester is about 65 +/- 10% methane; the balance is carbon dioxide with a little hydrogen. The
               carbon dioxide may be separated and the methane is used as natural gas in the reformer. In
               view of the fact that the biogas contains a fair amount of carbon dioxide, it is possible to convert
               it to syngas by dry reforming also.

               Production of biogas can be economically done without much investment and the product gas is
               reformed to syngas. However this anaerobic digestion is suitable only for certain specific types
               of biomass such as agricultural waste, manure, municipal waste, plant material, sewage, green
               waste, food waste, cake after oil extraction etc. Landfill gas is also biogas and easily reformed
               to syngas. There are many installations for making methanol/DME in small scale from biogas.
               With  the  recent  growth  of  biodiesel  production,  large  amount  of  oil  cake  is  available. This
               could be easily used in bio-methanation units along with other easily bio digestible materials
               to produce biogas.








                                        Methanol and DME Production: Survey and Roadmap | 2017     31
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