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PROCESS & TECHNOLOGY FOR METHANOL AND DME




               2.1.2.7
               GASIFICATION OF BIOMASS TO SYNGAS

               Biomass such as corn, sugar beet, wheat etc. is traditionally converted to ethyl alcohol by
               fermentation. More recently, lignocellulosic materials such as straw, wood, rice husk, cereal
               plants,  wood  scraps  etc.  are  converted  to  ethanol  by  enzyme  digestion  and  hydrolysis.  In
               addition to this biochemical route, these lignocellulosic materials could be burnt for energy
               recovery. In India this is the most common usage of the surplus lignocellulosic materials after
               direct utilization as cattle feed whenever possible. The combustion and power generation of
               course comes with lower GHG penalty, while gasification and conversion to bio fuels such as
               methanol or DME is more rewarding even the investment is higher, particularly for too small a
               scale.

               The wide variation in types of biomass, with high volume and moisture content, is a major issue
               for their use far away from the source. Fig.4 shows different biomass gasification products and
               their uses.

                   FIG. 4

               Biomass Gasification Products & their Uses [63]

                                                                Biomass



                    Inputs                Air            Steam           Oxygen         Hydrogen

                                          Air            Steam           Oxygen         Hydrogen
                    Gasifier type
                                        Gasifier        Gasifier         Gasifier        Gasifier


                    Intermediate          Low                            Medium
                    Products         Energy Gas N 2                   Energy Gas N 2



                                                                                         Synthetic
                    Final Products       Power            Steam            Gas
                                                                                          Liquids

                                                                      Medium & High       Methanol
                    Examples/uses   Spark and Diesel   Process Heat &   Energy for       Ammonia
                    of Products         Engines          Power           Pipelines        Gasoline

                                                                 Gasification, Producer Gas and Syngas, by Samy Sadaka
               The problem of collection, transportation prevents construction of large size biomass gasification
               plants for methanol/DME production. The problem is handled in several ways:
               1.  Breaking away from the concept that only Mega Scale Syngas and methanol plants are
                   feasible.  In  fact  today  many  skid  mounted  gasification  and  methanol/DME  plants  are
                   operating in the world, successfully.
               2.  Preliminary treatment of the biomass at the point of origin to reduce its weight.
               3.  Design of the gasifier for processing multiple types of biomass feedstocks

               4.  Use of available biomass in the large gasifiers for coal or solid residues to the extent possible.
               5.  To locate the plant closer to the source where sustained supply of adequate quantity







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