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INNOVATIVE TECHNOLOGY INNOVATIVE TECHNOLOGY
It should be noted that if the Methodology of surface plastic
previously applied layer has not yet
hardened, then the next layer can be hardening of machine parts and
applied, being sure that we will get mechanisms using the spherodynamic
a homogeneous polymer layer. If the
polymerization of the previously applied effect Metrology of surface plastic hardening of
layer has already occurred, then to connect machine parts and mechanisms using the
the newly applied layer with the old one, spherodynamic effect is presented. Achieved results of its implementation
the surface of the latter must be cleaned are marked, the prospect of further implementation of the methodology
and degreased, and then the newly applied in creating a new generation of machines and mechanisms based on
layer should be rubbed with a spatula. The alternative energy sources is outlined.
hardened metal-polymer material can be
processed by any of the known methods, Recently, technology based on scientific
including grinding or discoveries has begun to take leading roles in
processing with a blade the world and domestic markets of advanced
tool. technologies.
Parts working in One of such discoveries in the field
toughened conditions of solid-state physics is the spherodynamic
and requiring higher effect discovered by V. Beshchekov in 1988
mechanical characteristics in the manufacture of a new generation of
are restored according sensitive elements of the DAV-068 metal-
to the first method in film pressure sensors for the Energia-
such a way (Fig. 2) that Buran reusable transport spacecraft under
after machining (grinding the conditions of a spherically-mobile
or blade processing) to the size of the press of modes. PXWP-100 (P = 1.0 kN)
part surface consisted of separate metal (Poland). The practical implementation
sections and zones from the IPC (4). of the spherodynamic effect allowed us to
In this case, as the processing depth create a range of fundamentally new design
increases, the surface area of the MPM and technological solutions for parts of
will decrease, and the areas formed by the aircraft assemblies, which were protected
EEA method will increase accordingly. By by 48 copyright certificates and patents
varying the EEA modes (discharge energy) of the Russian Federation, one Europatent
and using the necessary equipment that with priority in 17 European countries,
provides one or another type of interaction and it was awarded 6 gold medals and
between the anode and cathode (units with diplomas of the World Salon of Inventions Fig. 1. Schematic diagram of implementation
spherodynamic effect:
a manual vibrator or mechanized units and Industrial Innovations "Brussels- 1 - break-in punch (source of active deformation);
with multi-electrode heads), Eureka". By the decree of the President of 2 - matrix;
it is possible to control the the Russian Federation dated February 20, 3 - fluctuation spherodynamic module
ratio of surface areas from 1999, the author of the effect was awarded (source of reactive deformation);
4 - gravitational resonator;
MPM and formed by the EEA the honorary title "Honored Inventor of the 5 - a pusher;
method. Russian Federation". 6 - workpiece.
By order of the Director General of
Roscosmos dated November 16, 1999 No.
353, the Federal State Unitary Enterprise NPO
Thus, the implementation of Tekhnomash created a new technological
this integrated technology line of work on the technological support
will improve the quality of programs for creating rocket and space the support into the state of a reactive energy
of the restoration of parts technology - spherodynamic deformation. source, temporarily violating the conditions of
using both metal-polymer Fig. 2. Scheme of the structure of the restored surface detail layer: The effect of spherodynamics consists
materials and the EEA method, as well 1 - material details; 2 - transition layer; 3 - coating layer applied EA; in placing a solid body on a support in the form its initial gravity [1], Fig. 1.
as restore the part with minimal impact 4 - section of the layer of MPM. of an ellipsoid of revolution, set with three A device for spherodynamic surface plastic
on the mechanical properties of the degrees of freedom, and deforming the body hardening of the material of parts is shown in
substrate. by a pulsating force from an active (drive) Fig. 2. Fig. 3, 4 show the kinetics of structure
energy source under the conditions of the formation during spherodynamic surface plastic
Bauschinger effect by moving the deformation hardening of metal parts.
zone of the active energy source along the Fig. 5 shows the dynamics of the
V.S. Martsinkovsky, A.G. Pavlov, V.B. Tarelnik, geometry of the rotational symmetry of the
V.S. Plis, Sumy National Agrarian Bernoulli spiral, spontaneously translating behavior of the elements of the spherical-
University, LLC «TRIZ» LTD, Sumy, Ukraine. dynamic deforming block according to Fig. 2.
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