Page 544 - Foton Workshop Manual - Auman EST-M
P. 544

EG - 28                        Engine section – Engine (Cummins ISF3.8)


              Failure phenomenon         Possible reason                      Failure elimination

                                Piston cooling nuzzle broken or   Check  if  the  piston  cooling  nuzzle  is  broken  and  if  it  is
                                installed incorrectly          correctly installed

                                                               Separate  the  engine  oil  Check  the  engine  oil  filter  The
                                Engine broken internally or internal oil
                                                               possibly broken parts include internal core hole plug, main
                                leaking
                                                               bearing, connecting bearing, cam bushing and rocker arm

                                Engine oil not meeting the specification
                                                               Replace the engine oil or filter
                                of working condition
                                Engine  oil  replacement  interval  too
                                                               Verify if the interval for engine oil replacement is correct
                                long

              Engine oil pressure   Fuel grade not meeting the application
                                                               Use high quality fuel to run the engine
              low               or fuel quality too bad

                                Coolant temperature lower than   Refer  to  coolant  temperature  lower  than  normal  value
                                specification                  failure diagnosis

                                Engine  oil  contaminated  by  coolant  or
                                                               Refer to engine oil contamination failure diagnosis
                                fuel
                                Engine oil temperature exceeding
                                                               Check the engine oil cooler and replace it if necessary
                                specification

                                Crankshaft box pressure too high   Check if the gas blowby is too much

                                Exhaust system resistance higher or
                                                               Check if the exhaust system is blocked
                                lower than specification

                                Coolant temperature higher than   Refer to coolant temperature higher than normal
                                specification                  value—gradually too hot failure diagnosis

                                Engine  oil  level  higher  or  lower  than  Check the engine oil level. If necessary, fill in or discharge
                                specification                  the engine oil

                                Engine oil temperature switch,   Check  if  the  engine  oil  temperature  switch,  engine  oil
              Engine oil
              temperature higher   thermometer or sensor failed or in   thermometer or engine oil temperature sensor work well and
              than specification   wrong position              the positions are correct

                                Engine oil cooler blocked      Check the engine oil cooler

                                The installed oil cooler is not correct   Check if the installed engine oil cooer part number is correct
                                                               Separate the engine oil and check the filter to determine the
                                Engine broken internally
                                                               possible broken part











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