Page 1873 - Workshop Manual - Tunland (2017)

TRANSMISSION（JC538） - INTERMEDIATE SHAFT ASSEMBLY 41-59

4 . Remove the intermediate shaft.

5 . Assemble the intermediate shaft.
CAUTION
When assembling the intermediate shaft,
lubricate all parts to install with gear oil.

6 . Install the intermediate shaft third gear.

(a) Install the fixing circlip.
CAUTION

• Before installation, check for distortion of
the circlip and replace it if needed.
• Select the right circlip so that the radial
clearance of the synchronizer gear base
meets the standard.

7 . Install the intermediate shaft fourth gear. 41
CAUTION
Since there is interference fit between the
intermediate shaft fourth gear and the
intermediate shaft, heat the fourth gear before
installation.