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POULTRY
Use the full potential of butyric acid withhe full potential of butyric acid with
Use t
QATARI GREENFIELD WITH A PROFESSIONAL VISION TO GROW ® ®
FR

A HEAD START FOR supply. After being shackled, broilers FRA Butyrin LineA Butyrin Line
are killed manually according to Halal
MAZZRATY rules. As Mazzraty wants to recycle both
materials and energy, the Marel Poultry
scalder is the perfect choice. Thanks to
its closed cover, steam can’t escape. In-
stead, the preheated air is used to agi-
tate the scald water. Even heat gener-
ated by the motor is used efficiently in chilling tunnel is equipped with spray
Promising effects of FRA Butyrin Hybrid omising effects of FRA Butyrin Hybrid
the process. cabinets. These moisturize products and Pr ® ®
FULL-BLOWN EVISCERATION balance lower temperatures and humid-
fo
DEPARTMENT ity levels perfectly with no risk of freez- for poultryr poultry
ing or discoloration.
GRADING AND BATCHING » » Return On Investment = 3.5Return On Investment = 3.5
In 2016 the Al Mana Group started Products are graded semi-automat-
planning for a large, full integration ically into A, B or C quality grades by » » Efficient target release of butyrateEfficient target release of butyrate
project in Qatar. A new Greenfield pro- operatives using a QS-3 station. Based
cessing plant is one of the most im- on this and on weight information, In- » » Active in entire GIT and via bloodstreamActive in entire GIT and via bloodstream
portant components in this Mazzraty nova PDS software system controls the
enterprise. The plant is equipped for a unloading stations in the distribution » » Significantly improves FCRSignificantly improves FCR
capacity of 3,000 bph [50 bpm] and has line to release products for sale whole
already been prepared for doubling to or for manual cut-up. Mazzraty cuts some » » Higher end weightHigher end weight
6,000 bph. With it, Mazzraty aims to 20% to 30% of its throughput using two
be the leading poultry meat producer MC300 cutters. The cut chicken pieces
in Qatar. The project is exceptional in are then loaded into a Marel target
many ways, among them how quickly it The Mazzraty evisceration department Batcher. As Qatar is a purely fixed-weight
was realized and integrated. Its smooth is an excellent example of a completely market, all of Mazzraty’s chicken pieces
and successful commissioning gave automated process. All operations are are fixed-weight batched. The Target
Mazzraty a head start. performed mechanically with virtually Batcher is an easy way of doing this with
no human input needed. Installed be- minimum giveaway. Batched products
hind the Vent Cutter and Opening Ma- are then dropped from 14 holding bins
chine, the Nuova eviscerator does its job onto a cleated conveyor belt, so that they
precisely. This includes automatically re- can be placed onto trays easily. Opera-
hanging viscera drawn from the cavity to tors style trays manually on a PaceLine
a viscera pack shackle; giblet harvesting manual packing line. Finally, a WPL9000
is also fully automated. The PGI always Weigh Price Labeler – the first to be in-
has been and still is a unique machine stalled in the Middle East region – wraps
ROI =
which removes intestines and gall blad- up the packing stage. It applies labels to
der without the risk of damage to the all products from vacuum-packed whole ROI = 3,53,5
liver. Heart, lungs, gizzard and liver are birds to fixed-weight trays.
also harvested automatically by various
Marel Poultry machines. MAREL WATER TREATMENT
Thanks to the Al Mana Group’s ex- OVERNIGHT UPGRADE Mazzraty is concerned about the im-
perience in construction and a strong As for the products themselves, they pact of its activities on the environment.
management team leading the project, follow the usual route through NIC neck For this reason, a lot of attention was paid
the plant was completed in a truly ex- inspection, NeckCracker and FIM Ro- to treating the plant’s wastewater. Marel
ceptional time. Success was down to the toVac final inspection machines. An in- Water Treatment designed a modular in-
close cooperation of all parties involved. tegrated inside/outside washer in the stallation, which now works excellently
After two years of planning and con- NIC deserves special comment. It’s ideal at the current processing capacity and is
struction, the plant was commissioned for these capacities. There’s no need for also prepared for 6,000 bph [100 bpm].
in 2018, exactly 24 months from kickoff. a separate inside/outside washer; the “We know from experience that poultry
Plant manager Said Jamous says, “The combined concept saves both space and companies always grow faster than other
team members from Marel Poultry did money. The overhead conveyor in the industries, so we already prepared the
a great job in supervising installation, evisceration department has trolleys at water treatment installation at Mazzraty
commissioning and training. They were 6” pitch but shackles at 12” pitch. Car- for easy expansion in the future,” says
very helpful and did their job very pro- ousel machines have half the usual num- Eric Nab from Marel Water Treatment.
fessionally. The team made great efforts ber of units. This means that Mazzraty is The facility is designed to not waste or
to train our staff effectively and used ev- well prepared for future expansion to leave behind residual material from be-
ery minute to teach our people all pos- 6,000 bph [100 bpm]. Simply by adding fore, during or after processing. Maz-
sible knowledge on the equipment. Op- back the “missing” shackles and units, zraty benefits from this cycle by extract-
erational and technical training was very by extending the scalder and adding ing irrigation water for the surrounding
valuable and efficient. I’m convinced pluckers and by extending the line in fields. Circle 14 on enquiry card
that our team, including our technicians the chill tunnel, the plant can double its
and operators, is now well qualified to capacity virtually overnight, without any
run all lines.” significant break in production. With end
REUSE product presentation very much in mind, F
Formulating ormulating
In the Mazzraty plant, a semi-auto- Mazzraty made a conscious choice for
F
Revolutionary evolutionary
mated GP System takes care of live bird air chilling. The unique DownFlow+ air For more information: www.framelco.comor more information: www.framelco.com R
Additi
10 Vol. 35 No. 7 Circle 13 on enquiry card Additivesves

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