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SERVICE TIPS




                      TRUCK INFO



                                                                    CHART 1
                                                                   Engine Indicator Lamps – Driver Actions
       1.    Engine Indicator Lamps – Driver Actions               Amber Warning Lamp   Indicates a fault with the engine   Vehicle can be driven to end
                                          Parked Regeneration Procedure
                                                                   INDICATOR LAMP
                                                                                                   DRIVER ACTION
                                                                                   DESCRIPTION
             (See chart 1)
                                        The engine should be fully warmed up (coolant
                                        temperature above 185F)
             The chart shows dash emission warning symbols            (AWL)   controls.         of shift.  Call for service.
                                        Engine must be at slow idle (can not be in Fast Idle
                                        or PTO Mode)
             common to most trucks. Study these on your unit to
                                        The transmission must be in neutral
             familiarize yourself with them and the actions each   Red Stop Lamp (RSL)  Indicates a major engine fault that may   Move the vehicle to the
                                        Set the park brake (cycle the park brake OFF to ON)
                                                                              result in engine damage. Engine derate
                                                                                                nearest safe location and
                                                                              and/or shutdown sequence will be
                                                                                                shutdown the engine. Call
             requests.                  Press and release the clutch pedal (if configured)  initiated.  for service
                                        Hold the DPF Switch to the ON position for five (5)
                                        seconds and release (engine speed will increase and   DPF Regeneration   Solid yellow indicates a parked   Bring Vehicle to highway
                                        DPF Lamp will go out)  Initiate/Cancel   Lamp  regeneration may be needed.  Blinking   speeds to allow for an
                                                                              yellow, derate and/or shutdown are
                                                                                                Automatic Regeneration
      2.     It is useful to have parked regenerations performed at           possible as soot load continues to   Perform a Parked Regeneration
                                                  Regeneration
                                                                                                     OR
                                                                              increase.  Lamp will shut off during
             the yard during off-pumping times. Having these already
                                                                              parked regeneration.
             done is helpful when getting ready for big jobs and for   High Exhaust System   This is a information indicator.  It   Vehicle can be driven.
                                                                              indicates exhaust temperature is above
                                                                    Temperature Lamp
                                           DPF Switch
                                                                              a preset limit and the unit is operating
                                                                      (HEST)
                                       The regeneration will take approximately 20-40 min.
             having uninterrupted pumping cycles. However, when               at low vehicle speed.  Lamp is yellow.
                                       The regeneration is complete when the engine
             your truck alerts you with a regeneration request, it is
                                       returns to low idle and the DPF lamp remains off.
                                       If the DPF lamp comes back on the regeneration
             best to perform it right away. Don’t ignore the request   Malfunction Indicator   Yellow lamp Indicates a failure of an   Vehicle can be driven to end
                                       failed. (Contact the Customer Support Center)
                                                                              Emission Control device.  May
                                                                     Lamp (MIL)
                                                                                                of the shift.  Call for service.
             or turn the truck off if the message is displayed. Once a        illuminate at the same time as the
                                        To Cancel a Parked Regeneration hold the DPF
                                                                              Amber Warning Lamp.
                                        Switch to the ON position for five (5) seconds and
                                        release.
             regeneration cycle begins, try not to interrupt it. If you
                                        A Parked Regeneration will stop if the key is turned
             experience problems with the emission equipment you   Detroit Diesel Customer Support Center:      313-592-5800
                                        to the off position, the truck is put into gear or the
                                        parking brake is released.
             can contact your local truck dealer or Alliance Concrete       PHOTO 2
             Pumps service staff for assistance.
       3.    Air Dryer Under Truck (See photo 2)
             The air dryer is an often-ignored critical truck
             component. Because it is also a part of the emission
             equipment that allows proper regeneration cycles, it is
             vital to include this in your service maintenance upkeep.
             It is recommended to service the air dryer with a minor
             kit (o-rings and desiccant cartridge) a minimum of
             once yearly. The photo shows a common location for
             mounting under the truck frame, tucked out of the way.         PHOTO 3
       4.    Torquing Spring Pinch Fasteners to 241ft/lbs
             (See photo 3)
             Check these fasteners for prevailing torque and bring up
             to the recommended value when the truck is new, and
             then check again after a couple of months in service.
             Subsequent inspections should be performed and re-
             torque intervals can be extended if items remain at the
             posted values. Note: applies to M-2 Airliner rear suspension.
                                                                            PHOTO 4
       5.    Torquing U-bolts to 600ft/lbs (See photo 4)
             Check these fasteners for prevailing torque and bring up
             to the recommended value when the truck is new, and
             then check again after a couple of months in service.
             Subsequent inspections should be performed and re-
             torque intervals can be extended if items remain at the
             posted values. Note: applies to M-2 Airliner rear suspension.
          1.888.870.0908                www.allianceconcretepumps.com                1.888.584.7231
                    Alliance Concrete Pumps Inc. will not be held liable for any loss, damage, or injury relating to these procedures.
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