Page 11 - MILLING-TOOLS-yg1

CASE STUDY CASE STUDY

i-Xmill End mills Reference page : p.55 ~ p.79 i-SMART Modular Type End mills Reference page : p.81 ~ p.99

with Diamond Coating TEST Total Milling Length : 60m

120 Cutting Condition (Down & Side Cutting)
60 Cutting Condition Tool 4Flute Corner Radius
Improved Tool Life Tool i-Xmill Corner Radius 100
50 (XMR110D17010) 80 Size Ø16 x R1.0
Size Ø17 x R1.0 Wear Land (㎛) Work Material KP4M (HRc35)
AISI P20+Ni
40 Work Material Graphite 60 Vc(m/min) DIN 1.2738 Improved
Tool Life (hours) 30 RPM (rev./min) 320 40 RPM (rev./min) 3,100
155.82
Vc(m/min)
6,000
20
Feed(mm/min)
280
Feed(mm/min)
2,800
20
Feed per tooth(mm/tooth) 0.23 0 10 20 40 60 Feed per tooth(mm/tooth) 0.02
10 Milling Depth(mm) Axial : 0.2 YG-1 Milling Length (m) Milling Depth(mm) Axial : 12 / Radial : 0.8
Competitor A
Competitor B Overhang(mm) 77
Coolant Air
0 Coolant Wet Cut
Diamond Coating Conventional Coating
(XMR110D17010) (PVD) Machine Machining Center

i-SMART

Coating properties

This coating generation features a good crystalline structure.
It protects tools perfectly against abrasive wear and is
unsurpassed in graphite cutting.
Diamond Layer

Feature Competitor A

1. High Abrasive wear resistance. D
2. Good Coefficient of friction.(against Al)
3. High Precision. Base material

Advantages

Diamond coated i-Xmill possible to cut graphite workpieces
with substantially greater speeds and in significantly better Crystalline
quality. Competitor B
structure

Applications
1. Precision-structured graphite electrodes.
2. Micro-Electromechanical Systems. (MEMS)
3. Printed Circuit Boards. (PCBs)
4. Ceramics (greens, sintered) Dental, machinery.

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