Page 16 - MILLING-TOOLS-yg1

CASE STUDY CASE STUDY

X-SPEED ROUGHER End mills Reference page : p.273 ~ p.275 X-POWER PRO End mills Reference page : p.347 ~ p.394

TEST I 4 Flute Multuple Helix 2 Flute Square End mills Milling length : 100m
X-SPEED ROUGHER Total Milling Length : 25m
X-Power
45
240 X-Power Milling length : 100m
3.75mm 40
240 210 UPGRADE 67%
3.75mm 10mm 35 Better Wear Resistance
210 180 Compared to X-Power
10mm 30
180 150 Total Milling Length : 25m Wear (㎛) 25 Cutting Condition (Down & Side Cutting)
150
Wear Land 120 Wear Land 120 Competitor A 20 Milling Length(m) 100 X-Power
Tool
15
90
90
10 Size Ø10.0 x Ø10.0 x 22 x 70
60 60
5 Work Material KP4M(HRc35) / DIN 1.2311, ANSI P20+Ni
30 Vc(m/min) 63
30 Competitor B Total Milling Length : 25m 0
0 0 20 60 100 Feed(mm/min) 300
0 5 10 15 20 25 Milling Length(m) Milling Depth(mm) Ap : 10, Ae : 0.5
Milling Length (m) 15 20 25
5
10
Milling Length (m) Coolant Oil Mist
Cutting Condition (Down & Side Cutting) 2 Flute Ball End mills Milling length : 120m
X-SPEED ROUGHER Ø10×10×15×72 RPM (rev./min) 5,000 (157.08 m/min)
Size Competitor A Ø10×10×20×72 Feed(mm/min) 1,300 40
Competitor B Ø10×10×15×80 Coolant Wet Cut X-Power X-Power Milling length : 120m
DIN : X40CrMoV51(1.2344) 35 UPGRADE 80%
Work Material JIS : SKD61 (HRc30) Overhang(mm) 32 30 Better Wear Resistance
Compared to X-Power
AISI : H13 Machine Machining Center 25
Wear (㎛) 20 Cutting Condition (Profile Cutting) X-Power

Tool
15
10 Milling Length(m) 120
TEST II 4 Flute Multuple Helix 5 Size Ø6.0 x Ø6.0 x 12 x 90
X-SPEED ROUGHER Total Milling Length : 15m Work Material KP4M(HRc35) / DIN 1.2311, ANSI P20+Ni
0 Vc(m/min) 130
0 40 80 120
160 Milling Length(m) Feed(mm/min) 830
Milling Depth(mm) Ap : 0.2, Ae : 1.2
240 140 Coolant Oil Mist
3.75mm
210 120
10mm
180 100 COMPETITOR A Total Milling Length : 15m 4 Flute Corner Radius End mills Milling length : 100m
150
Wear Land 120 Wear Land 80 45
60
90
10mm X-Power X-Power Milling length : 100m
60 40 40 50%
30 10mm 35 UPGRADE Better Wear Resistance
20 COMPETITOR B Total Milling Length : 15m Compared to X-Power
0 30
0 5 10 15 20 25
1 Milling Length (m) 10 15 25 Cutting Condition (Down & Side Cutting)
5
3
Milling Length (m) Wear (㎛) 20
15 Tool X-Power
Milling Length(m) 100
Cutting Condition (Slotting) 10 Size Ø10.0(R0.5) x Ø10.0 x 30 x 90
X-SPEED ROUGHER Ø10×10×15×72 RPM (rev./min) 4,000 (125.66 m/min) 5 KP4M(HRc35) / DIN 1.2311, ANSI
Size Competitor A Ø10×10×20×72 Feed(mm/min) 1,000 0 Work Material P20+Ni
Competitor B Ø10×10×15×80 Coolant Wet Cut 0 20 Milling Length(m) 60 100 Vc(m/min) 52
DIN : X40CrMoV51(1.2344) Feed(mm/min) 180
Work Material JIS : SKD61 (HRc30) Overhang(mm) 32 Milling Depth(mm) Ap : 25, Ae : 0.5
AISI : H13 Machine Machining Center
Coolant Oil Mist
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