Page 18 - MILLING-TOOLS-yg1

CASE STUDY CASE STUDY

TitaNox-POWER End mills Reference page : p.395 ~ p.409 V7 PLUS End mills Reference page : p.439 ~ p.461

Y-Coated Solid Carbide 4 Flutes with Double Core End mills 4 Flute
Cutting Condition (Side Cutting)
70 Broken Total Milling Length : 17.25 m Wear (㎛) 250 YG-1 Tool V7 Plus 4Flute
225
60 200 Competitor Size Ø10 x Ø10 x 22 x 72
175
TitaNox-POWER 150 Work Material - JIS : S45C(HRc30)
Wear Resistance (㎛) 40 Welding Competitor A Total Milling Length : 16.11 m 100 Vc(m/min) - WR : 1.0503
50
- DIN : C45
125
75
230.09
50
25
30
0 5 19.6 29.4 39.2 49 RPM (rev./min) 7,324
20 Total Milling Length : 16.04 m Milling Length (m) Feed(mm/min) 1,464
YG-1
Competitor A V7 PLUS Total Milling Length : 49m Feed per tooth(mm/tooth) 0.05
10 Competitor B
Competitor B
Milling Depth(mm) Axial : 10 / Radial : 3
0 13.8 17.25 Coolant Wet Cut
Cutting Length (m)
Overhang(mm) 34
Cutting Condition (Slotting) Competitor Total Milling Length : 49m

Tool 4Flute, with Double Core Feed(mm/min) 254 Machine Machining Center
Size Ø12(R1) x Ø12 x 26 x 80 Feed per tooth(mm/tooth) 0.027
Work Material DIN : TiAV6V4 (Titanium) Coolant Wet Cut
Cutting Depth(mm) 12 (Axial Depth) Overhang(mm) 36
RPM (rev./min) 1,591 Machine Machining Center

6 Flute

Y-Coated Solid Carbide 5 Flutes End Mills 140 Cutting Condition (Trochoidal Cutting)

V7 Plus
6Flute
Total Milling Length : 16 m Wear (㎛) 120 YG-1 Tool Ø12(R1) x Ø12 x 26 x 83
60
Wear Resistance (㎛) 50 TitaNox-POWER 80 Competitor Work Material JIS : S45C(HRc30)
Size
100
DIN : C45
60
40
WR : 1.0503
30 Total Milling Length : 16 m 40 Vc(m/min) 278.67
20
Competitor A RPM (rev./min) 7,392
20 0 120 240 360
Milling Length (m) Feed(mm/min) 7,495
10 Competitor A Total Milling Length : 16 m
Competitor B V7 PLUS Total Milling Length :360m Feed per tooth(mm/tooth) 0.17

0 2 8 16 Competitor B Milling Depth(mm) Axial: 24(2D), Radial: 0.6(0.05D)
Cutting Length (m) Coolant Wet Cut
Overhang(mm) 36
Cutting Condition (Down & Side Cutting) Competitor Total Milling Length : 300m
Tool 5Flute Feed(mm/min) 398 Machine Machining Center
Size Ø12 × Ø12 × 26 × 83 Milling Depth(mm) Axial : 18 / Radial : 3.6
Work Material DIN : TiAV6V4 (Titanium) Coolant Wet Cut
RPM (rev./min) 1,591 Machine Machining Center

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