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th
                                   8  Biannual Conference on Chemistry - CHEM 08


                     Non-Conventional Oxidative Dehydrogenation of Propane to
                                     Propylene over VOx/ZrO2 Catalysts
                    M. Mokhtar  *, K. Narasimharao , A. Jedidi1, S. Basahel , S. Bawaked , T.
                                                                                 1
                                                        1
                                  1
                                                                                                1
                       Ali1, N. Alyaser , K. Al-Majnouni , A. Al-Mutairi , A. Al-Zenaidi , A.
                                                           2
                                        2
                                                                            2
                                                                                             2
                                                  Toseef , N. Elwaer
                                                         3
                                                                      3
                    1 Surface Chemistry and catalytic studies group, Department of Chemistry,
                    Faculty of Science, King Abdulaziz University, 21589 Jeddah, Saudi Arabia
                    2 Olefins and Aromatics –  Regional Analytical, Technology and Innovation,
                                               3
                    SABIC, Saudi Arabia

                                                      ABSTRACT
                    The development of simple, selective and energy saving process to produce
                    propylene from n-propane is of current interest in  petrochemical industries.
                    Oxidative dehydrogenation of n-propane (ODHP) is one of such process, which
                    overcomes many drawbacks from the conventional steam reforming process of
                    hydrocarbons . The major advantage is the exothermic nature of the reaction, which
                                  1
                    requires no additional energy to accelerate the rate of reaction. Control of olefins
                    selectivity in ODHP process is an important step and still it’s a challenge due to the
                    formation of undesired carbon oxides. Therefore, design of a propylene selective
                    catalyst that provides optimum level of lattice oxygen is important to minimize
                    carbon oxides formation . The control of active component-support interaction and
                                            2
                    the acid character of the designed catalyst are necessary to maximize the adsorption
                    of n-propane and propylene and minimize the combustion of propylene. In the
                    ODHP process, catalysts should be active at moderate temperature to activate C-H
                    bond of n-propane without deep oxidation of produced alkenes. Vanadium based
                    catalysts are known to be very active in ODH reaction, which offered relatively high
                    n-alkane conversion and alkene selectivity 3-11 . Tetrahedral V  species are proposed
                                                                              5+
                    to be the active sites for ODH reaction, and isolated vanadate species were found
                    to be more active and selective than polymeric V2O5 species 12. Different transition
                    metal oxides such as ZrO2, SiO2, TiO2 and Al2O3 etc. were selected to disperse V
                                                                                                   5+
                    species. Among the investigated supports, ZrO2 found to be a suitable support,
                    which provided a good dispersion of monolayer coverage of about 6.8 V atoms/nm  2
                    12 . Several contributing  factors such as state of aggregation, vanadium species
                    coordination environment, oxygen vacancies of the catalyst, the redox ability of
                    V /V   species and acidity of the catalysts influenced the catalytic ODH
                         5+
                      4+
                    performance 13, 14 . In our prior research, it was observed that there are usually strong
                    interactions between the ZrO2  support and the active component      15-17 . In this
                    research, it is our aim to develop a highly selective  catalyst towards propylene
                    production in ODHP process. Primarily, we performed simulations using Density
                    Functional Theory on  VASP program to  estimate oxygen vacancy  formation
                    energies for ZrO2 structures and possible atomic state of vanadium atoms over the


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