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Straight-Shot Hot Sprue Bushings                                        87


                                           TR-Series Straight-Shot             ™




                                                            The DME standard TR-Series Straight-Shot Hot Sprue Bushing,
                                                            like the  standard T-Series, improves the performance of three-
                                                            plate runner molds by minimizing the length of protrusion on the
            NOTE:                                           runner system. This bushing features a “reverse taper” design that
            The expansion factor must be taken into consideration prior to
            machining for and installation of the bushing. This factor (BE) must   originates from under the heat source, providing easier start-ups.
            then be added to the A dimension. The formula for determining this
            expansion factor is as follows:
              BE = “A” dimension x 0.00000633 x nozzle set point - 68ºF   The TR-Series design can also be used when a reverse taper will
              (assuming the mold is at 68ºF during operation). If mold   benefit a  particular application. The bushing is supplied with a .12
              temperature is different, substitute 68ºF with actual mold
              temperature.                                  diameter orifice and a .25 long reverse taper. The orifice may be

            EXAMPLE:                                        enlarged and the taper increased to suit. The bushing is available
            Given a setpoint of 500°F:                      with  either /2" or /4" spherical radius, 120 or 240 volt heater and a
                                                                          3
                                                                     1
              BE = 1.375 × .0000063 × (500 – 68) = .004 thus 1.375 + .004 = 1.379.
                                                                  3
            Please note that the above information is given as an example.   7 /8" or 1/8" long stripper-plate bushing to suit the  application.
            Variations may occur based on mold configuration and  cooling
            factor. In some instances, it may be necessary to obtain an
            empirical factor.
                                                                                         5.09
            TR-Series Straight-Shot Hot Sprue Bushings
                                                                                               +.000
                                                                             A =  1  7  8  1.995 DIA.–.005
                    WITH 120 VOLT       WITH 240 VOLT   No. 10-24 x     LONG                                  .19
                                                                1
                                                                2
                      HEATER              HEATER        F H S (2) INCLUDED
              R                   L
                       ITEM                ITEM
                      NUMBER              NUMBER       .97  +.0000  .12
                                                          –.0005    DIA.
              1    SSBT4517TR107  7 ⁄8  SSBT4517TR207     1.4995                           .31 DIA.             R
              ⁄2   SSBT4517TR113  3     SSBT4517TR213      DIA.
                                  1 ⁄8
                                                       .97         5˚
              3    SSBT6517TR107  7 ⁄8  SSBT6517TR207
              ⁄4   SSBT6517TR113  1 ⁄8  SSBT6517TR213
                                  3
            NOTE:                                                          .25           1.69 DIA.            .340
            5° heater lead is standard. For 90° lead, add “90” to end of   .25                                        Straight-Shot Hot Sprue Bushings   |    TR-Series Straight-Shot ™
            item number (e.g., SSBT4517TR10790).                            L
            Typical Application                                              Important:
                            TYPICAL APPLICATION
                                                                             To prevent “pushback” of the hot sprue
                                                                             bushing due to injection pressure – and
                                                                             assure a positive tapered seal with the
                                                                             stripper plate bushing – secure the hot sprue
                                                                             bushing to the A-Clamping Plate. A dowel
                                                           MOLD
                                                           OPEN              or flat key installed under the  locating ring
                                                                             (shown) or clamping-type  locating ring may
                                                                             be used.
                                                                                                                      Hot Runner Systems   |    4-Zone and 8-Zone Timer-Based Sequencers
                                                                             For Improved Performance and
                                                                             Increased Productivity:
                      .25
                X-2    MIN.      X-1        A-CLAMPING                       • Use DME standard T-Series (3-Plate)
               PLATE            PLATE         PLATE
                                                                                 Mold Bases (see DME Mold Bases and
                                                                                 Plates Catalog)







             U.S. 800-626-6653  n Canada 800-387-6600  n dme@milacron.com  n www.milacron.com
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