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82                                       Straight-Shot Hot Sprue Bushings

                                            E-Series Straight-Shot            ™






            DME standard E-Series Straight-Shot Hot Sprue Bushings
            (Long and Short Styles) provide a .25 inch extra stock
            allowance on the front face to permit machining of runner
            profiles or part contours into that face. They are supplied
            with a .06 diameter gate and a .25 inch gate land. The
            gate diameter can be enlarged to suit the particular
            molding application.                                  Long Style
                                                                  See DME Control Systems Catalog for temperature controllers.



            E-Series (Long Style)

            NOTE:          .25 LAND                                                   5.34
      Hot Runner Systems   |    4-Zone and 8-Zone Timer-Based Sequencers
            Must always be
                                                                                                 +.000
                                                                          7
            altered as shown                                            A =  8 TO 3  7 8  1.995 DIA. –.005  .19
      Straight-Shot Hot Sprue Bushings   |    E-Series Straight-Shot
            in Figures 1 thru 6
            (see next page).                                        .44
                           .06 DIA.
                                                             .06
                                                         1.000  DIA.                         .31 DIA.        R
                                                          DIA.
                                                               .25           .015
                                                                            RELIEF
                                ENLARGED VIEW AS SUPPLIED                            .62        .015        .340
                                                                                               RELIEF
            NOTE:
            The expansion factor must be taken into consideration prior to machining
            for and installation of the bushing. This factor (BE) must then be added to the
            A dimension. The formula for determining this expansion factor is as follows:
              BE = “A” dimension x 0.00000633 x nozzle set point - 68ºF (assuming
              the mold is at 68ºF during operation). If mold temperature is different,
              substitute 68ºF with actual mold temperature.              E-Series Straight-Shot (Long Style)
                                                                         Hot Sprue Bushings
            EXAMPLE:
            Given a setpoint of 500°F:                                        WITH 120 VOLT   SHOULDER   WITH 240 VOLT
              BE = 1.375 × .0000063 × (500 – 68) = .004 thus 1.375 + .004 = 1.379.  R  HEATER  LENGTH  HEATER
            Please note that the above information is given as an example. Variations may   ITEM NUMBER  A  ITEM NUMBER
            occur based on mold configuration and  cooling factor. In some instances, it
            may be necessary to obtain an empirical factor.                    SSBT4507E1    7 ⁄8  SSBT4507E2
                                                                               SSBT4513E1   1 ⁄8   SSBT4513E2
                                                                                             3
            The DME standard E-Series Straight-Shot (Long Style) is            SSBT4517E1   1 ⁄8   SSBT4517E2
                                                                                             7
            available in seven standard shoulder lengths with  either     1 ⁄2  SSBT4523E1  2 ⁄8   SSBT4523E2
                                                                                             3
            a ½" or ¾" spherical radius and 120 or 240 volt heater. The        SSBT4527E1   2 ⁄8   SSBT4527E2
                                                                                             7
                                                                                             3
            E-Series Straight-Shot (Long Style) can be retrofitted to suit     SSBT4533E1   3 ⁄8   SSBT4533E2
                                                                                             7
            the particular molding application.                                SSBT4537E1   3 ⁄8   SSBT4537E2
                                                                               SSBT6507E1    7 ⁄8  SSBT6507E2
            NOTE:  5° heater lead is standard. For 90° lead, add “90” to end of item   SSBT6513E1  1 ⁄8  SSBT6513E2
                                                                                             3
                  number (e.g., SSBT4507E190).                                 SSBT6517E1   1 ⁄8   SSBT6517E2
                                                                                             7
                                                                          3                  3
                                                                           ⁄4  SSBT6523E1   2 ⁄8   SSBT6523E2
                                                                               SSBT6527E1   2 ⁄8   SSBT6527E2
                                                                                             7
                                                                               SSBT6533E1   3 ⁄8   SSBT6533E2
                                                                                             3
                                                                               SSBT6537E1   3 ⁄8   SSBT6537E2
                                                                                             7
             U.S. 800-626-6653  n Canada 800-387-6600  n dme@milacron.com  n www.milacron.com
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