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Straight-Shot Hot Sprue Bushings                                        79


                               High-Performance Series Straight-Shot                       ™




            High-Performance                                 “S” Type (Standard Tip Configuration)
            Straight-Shot bushings
            are available as S-type
                                                             •   .062 or .125 DIA. Tips with .08 Land area

                                                                                              7
                                                                                         7
                                                             •   Seven shoulder lengths from  ⁄8 to 3 ⁄8
                                                             •  .500 And .750 Spherical radius for machine nozzle
            NOTE:                                            •  Replaces conventional cold sprue bushings to reduce
            The expansion factor must be taken into consideration prior
            to machining for and installation of the bushing. This factor   cycle time and save material costs
            (BE) must then be added to the A dimension. The formula for
            determining this expansion factor is as follows:   •  Efficiently processes commodity or engineering grade
               BE = “A” dimension x 0.00000633 x nozzle set point - 68ºF
               (assuming the mold is at 68ºF during operation). If mold   resins
               temperature is different, substitute 68ºF with actual mold
               temperature.                                  •  Provides low vestige gate cosmetics (.062 or .125 Gate

            EXAMPLE:                                             diameters available)
            Given a setpoint of 500°F:
            BE = 1.375 × .0000063 × (500 – 68) = .004 thus 1.375 + .004 = 1.379.  •   High-watt density heater with distributed wattage   5.28  5.00
            Please note that the above information is given as an example.                                   (E-TYPE)   (S-TYPE)
            Variations may occur based on mold configuration and  cooling   to help prevent tip freeze-offs
            factor. In some instances, it may be necessary to obtain an
            empirical factor.                                                    +.000
                                                                          1.995 DIA.  −.005     .08
                                           5.00
                                          (S-TYPE)
                1.995 DIA.  +.000  .08
                       –.005
                                                               .312 DIA.


                                                                R.750                                                                                 R.750
                                                                R.500
                                                                                                                                                      R.500
                   1.000 DIA.                                .17                                                      Hot Runner Systems   |    4-Zone and 8-Zone Timer-Based Sequencers
                      "0" DIA.            .015 RELIEF
                               A=       .62                                  1.000 DIA.                                                          .17
                                 7
                                  8
                                  7                                                               7
                               TO 3     8                                                       A=  8
                                                                                 "0" DIA.         7
                                                                                               TO 3 8
                                                                                                                .015 RELIEF
                                                                                                            .62
                BUSHING ASSEMBLY                                  REPLACEMENT PARTS
                               BUSHING   SHOULDER
              O     SHOULDER   ASSEMBLY   BUSHING     TIP     RETAINER   BODY      SPACER    HEATER   THERMOCOUPLE
             DIA.    LENGTH      ITEM      ITEM       ITEM     ITEM      ITEM       ITEM      ITEM       ITEM
                       A        NUMBER    NUMBER    NUMBER    NUMBER    NUMBER    NUMBER    NUMBER     NUMBER
                        7 ⁄8   HPS0607S2  HPS1007
                        3      HPS0613S2  HPS1013
                       1 ⁄8
                        7      HPS0617S2  HPS1017
                       1 ⁄8
              .062     2 ⁄8    HPS0623S2  HPS1023    HPT0001  HPT0601   HPS0001   HPT1001   HPS2001     HPS3001
                        3
                        7
                       2 ⁄8    HPS0627S2  HPS1027
                        3
                       3 ⁄8    HPS0633S2  HPS1033
                                                                                                                       Straight-Shot Hot Sprue Bushings   |    High-Performance Series Straight-Shot
                        7      HPS0637S2  HPS1037
                       3 ⁄8
                        7      HPS1207S2  HPS1007
                        ⁄8
                        3
                       1 ⁄8    HPS1213S2  HPS1013
                        7
                       1 ⁄8    HPS1217S2  HPS1017
              .125     2 ⁄8    HPS1223S2  HPS1023    HPT0002  HPT1201   HPS0001   HPT1001   HPS2001     HPS3001
                        3
                        7      HPS1227S2  HPS1027
                       2 ⁄8
                        3
                       3 ⁄8    HPS1233S2  HPS1033
                        7      HPS1237S2  HPS1037
                       3 ⁄8
            NOTE:  High-Performance Series Straight-Shot Hot Sprue Bushings heater has voltage of 240 VAC, 700 watts. Thermocouple is “J” type.
             U.S. 800-626-6653  n Canada 800-387-6600  n dme@milacron.com  n www.milacron.com
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