Page 34 - Apollo - Industrial Applications Guide

“smart valves” and “smart actuators” that capture real-time performance data that can be compared to baseline records. The true
“next step” in Predictive maintenance will come in the form of a “Black Box” that is constantly monitoring all of the different input
channels (sources) and making decisions based on; time allocations, material/parts availability, labor needs, outside support, etc..,
sort of prioritizing the maintenance need based on facility production and costs impact at any point in time.

When a problem is encountered with an Apollo Valve, and the problem or solution to the problem is not clear, immediately contact
your local Apollo Regional Sales Manager and/or the local Factory Authorized Apollo Representative. They have experience in
handling field service problems and chances are they can get your problem resolved quickly. If the cost of a field repair (Replacement
Parts, Repair Labor Costs, etc.) is going to exceed 50% of the Net price of a new valve, Apollo recommends installing a new valve.
However, if the calculated repair costs are 40-45% or less, field repair is always recommended. When repairing an Apollo Ball Valve
you should always follow the written instructions in the Installation & Operation Manual (IOM) for the appropriate product. Apollo
IOM’s can be found on the Apollo web site, www.apollovalves.com.

When all else fails, contact your local Authorized Representative and request a Returned Goods Authorization (RGA) for returning
the valve to our facilities. Remember to include a Material Safety Data Sheet (MSDS) with all valves being returned to our facilities.
And, if the valve requires aggressive cleaning, or decontamination, it shall be the responsibility of the End User to carry-out those
processes prior to returning the valve(s). Upon receipt of the valve(s), Apollo personnel will do a comprehensive inspection of the
valve and components. Leakage testing, if possible, will be carried out, along with other visual inspections; and if requested, a
written Engineering Report will be prepared for the customer

EXAMPLES OF DAMAGED VALVES

Following are some examples of damage that could have been prevented if a Preventative Maintenance Program were in place.

Deep Scratches
Seat Deformation & Heavy Debris on Ball from
Build-up Caused Seat Leakage Debris Caused
Seat Leakage

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