Page 155 - Mechatronics with Experiments
P. 155

MECHANISMS FOR MOTION TRANSMISSION  141
                             It should be noted that m is in units of mass (not weight, weight = mass ⋅ g), and the J eff  is
                                                 l
                             the mass moment of inertia. Therefore if the weight of the load is given, W ,
                                                                                         l
                                                                1
                                                       J   =         ⋅ (W ∕g)                   (3.58)
                                                        eff        2    l
                                                             (2   ⋅ p)
                                                              1
                                                           =    ⋅ (W ∕g)                        (3.59)
                                                                   l
                                                             N 2
                                                              ls
                             The lead-screw has a very large effective gear ratio effect. Notice that for p = 2, 5, 10, the
                             net gear ratio is N = 4  ,10  ,20  , respectively, and the inertial reflection of a translational
                             mass is a factor determined by the square of the effective gear ratio.
                                  Let us determine the reflected torque at the input shaft due to a load force, F .The
                                                                                                l
                             work done by a load force during a incremental displacement is
                                                           Work = F ⋅ Δx                        (3.60)
                                                                   l
                             The corresponding rotational displacement is
                                                                 1
                                                           Δx =      ⋅ Δ                        (3.61)
                                                                2   ⋅ p
                             Hence,
                                                        Work = F ⋅ Δx                           (3.62)
                                                                l
                                                                    1
                                                             = F ⋅     ⋅ Δ                      (3.63)
                                                                l
                                                                  2   ⋅ p
                                                             = T  ⋅ Δ                           (3.64)
                                                                eff
                             The equivalent torque seen at the input shaft (T ) of the lead-screw due to the load force
                                                                   eff
                             F at the nut is
                               l
                                                                  1
                                                           T eff  =  ⋅ F l                      (3.65)
                                                                2   ⋅ p
                                                                1
                                                              =   ⋅ F l                         (3.66)
                                                                N
                             Example     Consider a ball-screw motion conversion mechanism with a pitch of p =
                             10 rev∕in. The mass of the table and workpiece is W = 1000 lb and the resistance force of
                                                                       l
                             the load is F = 1000 lb. Determine the reflected rotary inertia and torque seen by a motor
                                       l
                             at the input shaft of the ball-screw.
                                                          1                         2
                                             J eff  =         2   ⋅ (1000∕386) lb∕(in∕s )       (3.67)
                                                          2
                                                   (2   ⋅ 10) rad ∕in 2
                                                 = 6.56 × 10 −3  lb ⋅ in ⋅ s 2                  (3.68)
                             The torque that is reflected on the input shaft due to the load force F is
                                                                                    l
                                                         1
                                                  T eff  =   ⋅ F l                              (3.69)
                                                        2   ⋅ p
                                                                1
                                                     =                    ⋅ 1000 lb             (3.70)
                                                        2   rad∕rev ⋅ 10 rev∕in
                                                        100
                                                     =     lb ⋅ in                              (3.71)
                                                        2  
                                                     = 15.91 lb ⋅ in                            (3.72)
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