Page 41 - Dec 2022
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find, made of standard  carbon steel.
                                 The  torque  specified  by  Jaguar  placed  these  studs
                                 near their maximum capability of tensile stress. Steel
                                 under  these  conditions  over  long  periods  exhibits  a
                                 property  known  as  ?creep?.   In  other  words  they
                                 stretch!  This  is  not  so  much  of  a  problem  for  short
                                 studs  or  bolts  but  since  creep  manifests  itself  as
                                 micro-inches/inch  of  length,  the  longer  the  stud  the
                                 greater the total elongation.
                                 You  don?  need  too  much  of  an  imagination  to  see
                                          t
                                 that this is going downhill fast.   (Sorry if I let too much
                                 engineering ?creep? in here ) The end result of all of
                                 this  was  either  coolant  leaking  out  from  under  the
                                 head nuts or outright head gasket failure.
                                 I was seeing the former.  Be thankful for little favors.

                                  Problems are Always in Need of Solut ions

                                 The  solution  at  first  blush  seemed  pretty  straight
                                 forward  ?  just  buy  a  new  set  of  studs  as  they
                                 appeared to be available from a number of sources. I
                                 ordered  the  first  set  of  studs  and  found  that  they
                                 were  a  very  sloppy  fit  to  the  threaded  holes  in  the
                                 block.

                                 The threads on the studs had been over cut reducing
                                 the diameter of the stud by an unacceptable amount
                                 and  resulting  in  a  loose  and,  therefore,  weak  fit.  A
                                 second set of studs from a different supplier had the        In times of emergency, it's
                                 same problem.                                                Lathe Man to the rescue.

                                 Applying  full  torque  to  the  head  nuts  could
                                 conceivably pull the stud right out of the block leaving
                                 you with a strange looking boat anchor. The back-up
                                 plan was to custom make a set of studs that actually
                                 fit correctly.
                                            You Have t o Have a Plan

                                  I  ordered  the  necessary  length  of  7/16  rod  in  4140
                                 chrome alloy steel., a bit of an upgrade from the OEM
 Leaving the rest of us  to deal, 50 years later, with
                                 material. I then enlisted the aid of a machinist to cut
 what they  so casually wrought.

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