Page 62 - Pharmaceutics III_ 02-06-01304_Fall 2025_ Pharm D_Electronic book
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Defect Description              Cause                           Remedy
                                                                Adjust drying air temp
Cracking Breaks on film         Rapid drying                    Reduce solids content
                                                                Lower drying temp
Bridging  Film covers embossed  Excess viscosity                Increase atomization
          letters

Blistering Film detaches in blisters Entrapped solvent vapor

Orange    Rough surface         Spray droplets dry before
peel                            spreading

Granulation Techniques (Detailed):
Wet Granulation:

    • Binder solutions: starch paste, PVP, gelatin, HPMC.
    • Granulating solvents: water, ethanol, isopropanol.
    • Drying methods: tray drying, fluid-bed drying, microwave drying.
    • Moisture endpoint: 1–2 %.
Dry Granulation:
    • Roller compactor parameters: roll pressure, gap, speed.
    • Slugging pressure: 3–10 tons/in².
Direct Compression:
    • Compressibility index (Carr’s Index < 20 %) indicates suitability.
    • Flow properties evaluated by angle of repose (< 30°).

Evaluation of Granules:
    1. Bulk density: W/V (g/mL).
    2. Tapped density: after tapping 100 times.
    3. Compressibility index = [(Tapped – Bulk)/Tapped]×100.
    4. Hausner ratio = Tapped/Bulk density.
              o ≤ 1.25 → good flow.
    5. Angle of repose: tan θ = h/r; < 30° = excellent flow.

Tablet Process Optimization:
    • Compression force, dwell time, turret speed monitored.

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