Page 27 - Wayne Keating
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Natural                                                                                                                                                   Plywood Chipboard





                         Swatch Sample                                                      Why This Material?                                                    Attributes/Applications



                                                                                  Plywood Chipboard, outside of MDF, is the most                                   -High impact resistance
                                                                                  popular manufactured wood in the industry. Its                                   -Low cost

                                                                                  unique raw look makes it ideal for furniture that                                -Resistant to corrosion
                                                                                  wants a rougher look to it, which has had an

                                                                                  upwards trend with DIY furniture in lockdown.                                    -Increased stability
                                                                                  The finish is often varnished over or mixed with                                 -High strength to weight ratio
                                                                                  epoxy as even when sanded down it can be                                         -Stable under temperature amd moisture

                                                                                  quite rough.                                                                     change.



                                                                                         Manufacture Process

                                                                                                                                                                 -Large crate packaging
                                                                                  Ply Chipboard is not just the raw wood material.                               -Indoor & Outdoor Furniture


                       Real Life Sample                                           It mixes its shards of wood with a resin to create                             -Musical Instruments
                                                                                  the board. It is layered up to create a usable
                                                                                  board to sell. It is considerably cheaper than                                 -Scale Modelling

                                                                                  normal wood due to it being made of waste                                      -Boat Building

                                                                                  pieces and is typically made of oak or pine                                    -Movie and Stage Sets

                                                                                  shavings. First used in 1907.
                                                                                                                                                                 -Flooring



                                                                                   Sample Creation Process


                                                              The template is made once

                                                              again using the hot wire                                                         Using the vice, the shavings
                                                              and two coats of primer                                                          are pressed in to smoothen

                                                              are applied before using                                                         the surface down. Two

                                                              spray mount to allow the                                                         more layers of varnish are
                                                              shavings to stick to the                                                         brushed on and one layer

                                                              template. This is repeated                                                       of clear lacquer at the end

                                                              until there is a thick layer                                                     for a natural gloss.
                                                              covering the full surface.



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