Page 25 - Wayne Keating
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ELASTOMER                                                                                                                                                                            Rubber





                         Swatch Sample                                                     Why This Material?                                                     Attributes/Applications



                                                                                  Butyl Rubber was chosen as it is a common elasto-
                                                                                  mer that is typically overlooked over the likes of                             -Low permeability to air and gases.

                                                                                  Silicone and Butadiene or tyre rubber. It is seen in                           -Resistance to weathering and aging.
                                                                                  many applications and as a finish it parts itself

                                                                                  from the usual. This will become useful maybe not                              -Broad range of tensile strength qualities.
                                                                                  on main form finishes, but more in sub-assembly                                -Fast cure rates.
                                                                                  parts and fittings.
                                                                                                                                                                 -Good electrical insulator.





                                                                                         Manufacture Process

                                                                                                                                                                 -Inner tubing for tyres.

                                                                                  Butyl rubber is composed by the polymerisation of                              -Different kinds of belts.

                       Real Life Sample                                           98% of isobutylene and 2% of isoprene, along-                                  -Anti-Vibration mounts.
                                                                                  side a reaction with chlorine to make the full com-
                                                                                  position. It was first created in 1937 by mod-                                 -Brake pads.
                                                                                  ern-day ExxonMobil in the US. The material is thin                             -Rubber lining pipes and pumps.

                                                                                  in nature and costs between 1.61-1.74 euro per
                                                                                  kilogram.                                                                      -Electrical vibration.

                                                                                                                                                                 -Rubber sealing.



                                                                                   Sample Creation Process



                                                              The template is made from                                                        2 primer layers is ap-

                                                              Polyurethane and moulded                                                         plied before the bu-

                                                              into shape using a hot                                                           tyl-based stone chip is
                                                              wire, to show the finish at                                                      layered on 3 times. Half

                                                              alternate angles. This is                                                        of the piece is then ap-

                                                              then sanded to allow the                                                         plied with clear lacquer

                                                              paint to stick easier.                                                           to add the dulled shine
                                                                                                                                               that butyl has.




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