Page 61 - Shaping A Sustainable Future
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Eco-Solutions



            To help the company save on energy usage reduce its   The power consumption of the air compressor is 1,100
            carbon emissions, we have researched the specifications   kW. Operating for 24 hours a day will consume 1.1 kW
            of the existing air compressor in terms of its performance   x 24 hrs = 26.4 kWh per day. This equates to 26.4 kWh
            and power consumption.                               x  365  days  =  9,636  kWh  annually.  The  annual  carbon
                                                                 emission was calculated as 9,636 kWh x 0.4188 kg CO  =
                                                                                                                2
            The existing FC-180 air compressor uses 3,300 W but   4,036 kg CO for the current air compressor model. Refer
                                                                           2
            only  delivers  35  kg/m of  pressure.  A  comparison  to   to Table 4 for the carbon emission data for the proposed
                                 3
            other models is given in Table 3. 35 kg/m  x 1.01325   air compressor.
                                                   3
            =35.46  bar.  After  due  consideration,  we  found  one
            compressor (FIAC F3000) at a reasonable cost of $250,     Model      FC-180  FC-180 Plus  FC-380  Unit
            capable  of  delivering  116  bar  and  consuming  only   Dimension  30x14.9x28.7  30x14.9x28.7  38.5x16.9x28.7  Inch
            1,100 W in power. Refer to Table 3 to compare the air   Net Weight  56/124  58/128    71/157     kg/Ibs
            compressor and Figure 12 for the specifications of the   Filter Bucket   7/1.84  17/4.49  17/4.49  L/Gal
            proposed air compressor.                              Capacity
                                                                  Incoming     5/72.5   5/72.5    5/72.5     Bar/P.S.I
                                                                  Air Pressure
                                                                  Requirement
                                                                  Max Air      1,200    1,200     2,400      I/min
                                                                  Consumption
                                                                  Max Static Pressure  35  35     55         kg/m 3
                                                                  Max Coolant Flow  180  180      380        I/min
                                                                  Filter Element Spec  420 (177/841 Optional)  micro
                                                                  Recommended Air   3/8  3/8      ½          inch
                                                                  supply Pipe Spec
                                                                  O Ring Spec  G 210    G 210     G 285      Type

                                                                  Table 3: Comparison of the air compressor’s specification.

                                                                 We recommend the FIAC F3000 air compressor that uses
                                                                 much lesser energy to deliver the same or even higher
                                                                 pressure for our oil and metal chip removal system for
                                                                 coolant recycling.

                                                                  F3000 Air   Daily Usage  Annual Usage  Carbon Emissions
                                                                  Compressor
             Figure 12: Proposed air compressor for the use of oil and   1,100 W  1.1 kW X 24 hours   26.4 kWh x 365 days   9,636 kWh x 0.4188 kg
            chips removal system.                                         = 26.4 kWh  = 9,636 kWh   CO  = 4,036 kg CO 2
                                                                                                      2
                                                                 Table 4: Projected carbon emission of the proposed F3000
                                                                 compressor.
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