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Peng Guan Bak Kwa



            Introduction                                         reduce the amount  of  charcoal  required  per batch, leading
            Peng Guan Pte. Ltd. (Peng Guan) is an up-and-coming player in  to less charcoal consumption and fewer emissions. The team
            Singapore's traditional pork jerky industry and has built a strong  eventually proposed that the company's sustainability efforts
            reputation  for  producing  high-quality  pork  jerky  (bak  kwa)  should revolve around minimising the waste produced from
            using conventional cooking methods. The brand's dedication  the burnt charcoal.
            to preserving heritage recipes and techniques, such as using
            the big-log charcoal of the Lohko hardwood tree species, sets   Environmental Review
            it apart from modern, mass-production practices. However, in   With  charcoal  burning  being  the  primary  contributor  to
            today's world, where environmental concerns are increasingly   greenhouse gases in this project, it is essential to understand
            significant, companies like Peng Guan face the challenge of   the effects of prolonged charcoal burning on the environment.
                                                                 Charcoal grilling is recognised for emitting substantial amounts
            balancing tradition with environmental sustainability.  of  diverse  pollutants,  such  as  particulate  matter  (PM),
                                                                 polycyclic  aromatic  hydrocarbons  (PAHs),  carbon  monoxide
            A key element in Peng Guan's jerky production is its use of   (CO),  carbon  dioxide  (CO2),  volatile  organic  compounds
            Lohko charcoal from Indonesia, which is prized for imparting  (VOCs), trace metals, and minor pollutants [1].
            a  unique  flavour  and  texture  to  the  pork  jerky.  Peng  Guan
            explains  that  Lohko,  a  dense,  slow-burning  wood,  is  often  Charcoal burning is a significant source of several air pollutants.
            sourced from specific hardwood species known for their high  The emission factors (EF) of dry-burned charcoal for different
            heat retention and steady burning properties.        pollutants are as follows: For CO2, CO and NOx, the measured
                                                                 EFs were 2619 ± 110 g kg−1, 219 ± 44.8 g kg−1 and 3.01 ± 0.70
            In accordance with Singapore's Green Plan 2030 to achieve   g kg−1, respectively [1].
            net-zero emissions by 2050, Peng Guan is also committed to   Charcoal production is generally categorised into four stages,
            incorporating sustainability initiatives into their operations.   with the temperature controlled at each stage: The organic
                                                                 source  material  is  first  dried  at  a  temperature  of  110–200
            Currently, Peng Guan is unable to compromise on the use of   °C.  Then,  at  temperatures  between  170  and  300  °C  during
            Lohko charcoal due to its importance in producing the flavour  the  pre-carbonisation  stage,  various  pyroligneous  liquids,
            unique to their recipe. As such, Peng Guan is looking at other  like acetic acid and methanol, are created along with trace
            ways to adopt sustainable practices into its operations.  amounts of carbon dioxide and carbon monoxide. In the third
                                                                 stage, which is called carbonisation, most of the light tars and
            After visiting Peng Guan's factory, the mechanical engineering   pyroligneous acids are released at temperatures between 250
            team  from  ITE  College  East  acknowledged  that  traditional   and 300 °C. Ultimately, the source material is converted into
            charcoal  cooking,  although  energy-intensive,  can  be  made   charcoal lumps when the temperature reaches 300 °C. These
            more sustainable by optimising the combustion process and   lumps have a low (3–5%) ash content and usually contain 65–
                                                                 70% fixed carbon (or 75–80% if manufactured for industrial
            minimising  waste  while  retaining  the  authentic  taste  and   purposes) [2].
            texture of its bak kwa.
                                                                 In  Peng  Guan's  case,  Lohko  charcoal  is  highly  likely  to  be
            Several  meaningful  discussions  with  Peng  Guan  took  place,  hardwood as the best raw materials for traditional charcoal
            which  included  exploring  the  possibility  of  innovations  in  are hardwoods, such as beech, birch, hard maple, hickory, and
            airflow  and  heat  distribution  during  the  grilling  process  to  oak, because they light up quickly and impart a woodsmoke
                                                                 flavour to meals [2].

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